To meet growing production needs, a client in Indonesia’s paper industry turned to AIMIX for a reliable crushing solution. They needed to increase their limestone processing capacity, producing high-quality aggregates for internal use and sales. AIMIX responded with a 200t/h Stationary Limestone Crushing Plant, designed to deliver high efficiency and output. In this case study, we’ll show how our solution boosted the client’s production, reduced downtime, and helped meet increasing demand.
Customer Background
The client, primarily engaged in the paper industry, sought a reliable solution for producing large quantities of high-quality aggregates. Operating in Tuban, Indonesia, they faced the challenge of scaling up their production capacity to meet the growing demand for limestone raw materials.
Challenge: Need for Increased Crusher Production Lines
With an expanding business and increasing demand, the client needed more crusher production lines to handle large-sized limestone. They required a robust solution capable of efficiently producing high-quality products for both internal use and external sales.
Objective: Enhance Aggregate Production Capacity
The primary goal for the client was to increase the capacity of their crushing operations, ensuring a steady supply of large-sized limestone for their production needs. They needed a solution that could meet the following criteria:
Produce high-quality aggregates with less time
Handle large quantities of raw materials
Offer long-term durability and efficiency
AIMIX’s Tailored Solution
AIMIX responded with a customized solution designed to meet the client’s specific requirements. Understanding their need for larger-scale production, we proposed a 200t/h Stationary Limestone Crushing Plant, featuring a comprehensive configuration that guarantees high efficiency and output. The limestone crusher plant mainly inlcudes: APJ-6090E Jaw crusher, APJ-1012E Jaw crusher, APS-2160Y4 Vibrating screen, APG-600X130 Feeder, GZD-250X120 Vibrating feeder, Steel structure and belt conveyor accessories.
Key Features of the Solution
- Vibrating Feeder: Ensures consistent material feeding, reducing operational interruptions and improving crushing efficiency.
- Jaw Crusher: A primary crusher that can handle large limestone blocks with ease, providing consistent output.
- Conveying Belts: Efficient material transport system that reduces the overall operational costs and ensures smooth material handling.
- Vibrating Screen: For precise screening, ensuring high-quality aggregates suitable for various applications.
Implementation and Operational Efficiency
After providing the solution, AIMIX’s expert team managed the production, shipping, and installation of the crusher plant. The entire process was fluent, with our team overseeing each step from start to finish, ensuring the plant was up and running on schedule.
Production and Shipment
The crusher plant was produced in record time, and shipment was made promptly to Indonesia. AIMIX’s dedicated logistics team ensured safe and timely delivery, and all components were carefully packaged for easy on-site assembly.
Installation and Commissioning
Upon arrival in Indonesia, AIMIX’s experienced engineers supervised the installation and commissioning of the jaw crusher machine. The setup was quick and efficient, with our team working closely with the client to ensure smooth operations from day one.
Results: A Major Boost to Production
Thanks to AIMIX’s solution, the client now has a high-capacity crushing line that easily handles raw materials for efficient production. The stone crusher plant’s performance has significantly boosted the user’s ability to produce and sell high-quality aggregates, directly contributing to their business growth.
- Increased Efficiency: The 200t/h jaw crusher plant operates seamlessly, meeting the demand for high-quality aggregates while minimizing downtime.
- Improved Production Capacity: With the added crushing lines, the client can now meet both internal and external demands efficiently.
- Long-Term Durability: The plant is built to last, ensuring reliable performance for years to come, backed by AIMIX’s ongoing support and service.
Why Choose AIMIX?
At AIMIX, we pride ourselves on providing solutions meeting the unique needs of our clients. From initial consultation and design to production, delivery, installation, and after-sales support, we ensure that every project runs smoothly. Our stone crusher plants are designed for efficiency, reliability, and long-term performance, making them an ideal choice for industries like paper production, construction, and mining.
Get in Touch with AIMIX for Your Crushing Solutions
All in all, if you’re looking for an efficient solution to scale up your operations, AIMIX is here to help. Contact us today to learn more about our high-performance crushing plants and how they can benefit your business.
