Asphalt Mixing Plant

Why Is 80~100TPH Asphalt Mixing Plant Widely Used in Indonesia?

Because 80tph ~ 100tph asphalt mixing plant capacities can cover almost all your needs for highway construction, airport construction, harbor construction, municipal roads paving construction, and so on. For example, 80tph asphalt mixing plant can produce 80ton asphalt mixture per hour, and about 640ton asphalt mixture per day(assume your work time for one day is 8 hours). This output level is enough for your daily requirement.

Since 80~100tph asphalt mixing plants are so popular in Indonesia market, Aimix provides you with several types asphalt mixing plants that have productivities of 80~100tph. Please go on checking their features and advantages.

Batch-Type Asphalt Mixing Plant – The Perfect Type For Highway Construction

Features – Batch-type Stirring Mode

The biggest feature of the batch-type asphalt mixing plant is that it has a mixer and a drying drum. The single mixer has better mixing performance and large mixing output of 40TPH~320TPH. Due to this configuration, a batch-type asphalt mixing plant indonesia can always produce high quality asphalt mixture. Therefore, the batch-type asphalt mixing plant machinery is the perfect equipment if you want to start your highway construction or bridge construction in Indonesia. In Aimix Group, batch-type asphalt mixing plant models mainly include: ALQ series, ALYJ series and ALYQ series. The ALQ series belongs to the stationary type, and the ALYJ and ALYQ series belong to the mobile asphalt mixing plant.

ALQ Series Asphalt Mixing Plant Specifications

Especially our ALQ series, this is the most popular type in Indonesia. In recent years, Aimix has exported several ALQ series asphalt plants to Indonesia. Among these multi-capacity asphalt mixing plants, the ALQ80 and ALQ100 are the most popular models. The following sections are detailed specifications of the ALQ series.

Notes:
Fuel: Diesel, heavy oil, natural gas, liquefied gas, pulverized coal
Dust filter: Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter

More Detailed Parameters of AIMIX batch mix asphalt Plant for Sale

Model	ALQ40	ALQ60	ALQ80	ALQ100	ALQ120	ALQ160	ALQ200	ALQ240	ALQ320
Output	40t/h	60t/h	80t/h	100t/h	120t/h	160t/h	200t/h	240t/h	320t/h
Cold Aggregate Feeding System
Hopper Capacity	4×4.5m³	4×6.5m³	4×7.5m³	4×7.5m³	4×7.5m³	5×12m³	5×12m³	5×12m³	6×15m³
Collect Belt Capacity	60t/h	80t/h	100t/h	120t/h	140t/h	200t/h	220t/h	280t/h	360t/h
Aggregate Dryer
Dryer Size	φ1.2m×5.2m	φ1.5m×6m	φ1.5m×6.7m	φ1.65m×7m	φ1.8m×8m	φ2.2m×9m	φ2.6m×9m	φ2.6m×9.5m	φ2.8m×10.2m
Dryer Capacity	60t/h	80t/h	100t/h	120t/h	140t/h	180t/h	240t/h	260t/h	360t/h
Fuel Consumption	70-300kg/h	100-400kg/h	120-600kg/h	150-1000kg/h	150-1000kg/h	150-1400kg/h	180-1800kg/h	180-1800kg/h	260-2500kg/h

Main Components and How Does An Asphalt Plant Work

Asphalt batch plants make small accurate “batches” of asphalt mixture through a process that is repeated over and over until the total tonnage for a project has been manufactured. They offer the highest level of flexibility in production.

Asphalt mixing plant mainly consists of batching system, drying system, combustion system, hot material lifting system, vibrating screen, hot material storage bin, weighing and mixing system, asphalt supply system, powder supply system, dust removal system, finished silo, and control system, etc.

The batch-type asphalt mixing plant process is as follows: First, the weighed aggregate material is conveyed to the heated dryer drum, then all the materials are processed and dried. Furthermore, the dry aggregate is lifted to the mixer. At the same time, add liquid asphalt to the mixer. Furthermore, all the mixture is stirred evenly in the mixer and finally turned into asphalt mixture.

Advantages Of Using Batch-Type Asphalt Mixing Plant Indonesia

Here, I will explain to you about what benefits you can get if you use a batch-type asphalt mixing plant in Indonesia?

• 1. Increase Your Mixing Efficiency: The mixing components in an asphalt manufacturing plant allow thorough mixing of the asphalt mixture, which ensures better quality and consistency. This allows precise distribution of aggregates, binders and additives, resulting in a homogeneous mixture. Therefore, you can use high grade asphalt for your road paving construction.
• 2. Improved Heat Transfer: The drying drum facilitates efficient heat transfer during the asphalt production process. This allows the removal of moisture from the aggregate by exposing it to high temperatures, ensuring the desired asphalt quality.
• 3. Increased Production Capacity: The presence of mixers and drying drums allows for higher production capacities. The dryer drum dries and heats the aggregate, while the mixer ensures proper mixing of the ingredients. This arrangement enables continuous production and reduces downtime between batches. This means that you can save a lot of time and increase your productivity.
• 4. Improved Energy Efficiency: The combination of the dryer drum and mixer helps to optimize energy consumption. The dryer drum utilizes the waste heat generated during the production process to heat the aggregate, reducing the energy required for drying. This energy efficiency results into cost savings and reduced environmental impact.
• 5. Versatile Applications: With mixers and drying drums, the asphalt plant equipment can produce various types of asphalt mixtures to meet the requirements of different projects. The mixer allows the addition of additives, recycled materials or modified binders, enabling the production of special asphalt mixtures with specific properties.
• 6. Reduced Maintenance: The inclusion of mixers and drying drums in the asphalt mixing plant design simplifies the maintenance procedure. These asphalt mixing plant parts are usually designed to be easy to access, inspect, and clean. Maintenance tasks, such as cleaning the dryer drum or replacing mixer blades, can be performed more efficiently, reducing downtime. Thus, you can save a lot on maintenance costs during your use process .

In the following sections, I will continue to introduce another type of batch-type asphalt mixing plant for you, and that is the ALYJ series.

ALYJ Series Simple Batch-type Asphalt Mixing Plant Indonesia

The ALYJ series asphalt mixing plant belongs to the simple batch-type asphalt plant. With a compact structure and lower asphalt mix plant capacity, the ALYJ series will reduce your initial investment capital costs. Therefore, it will be your second choice if you are looking to buy a batch-type asphalt mixing plant with a lower budget. Below, you will find ALYJ series asphalt mixing plant specifications.

More Detailed Specifications of ALYJ Series

Model		ALYJ10	ALYJ15	ALYJ20	ALYJ30	ALYJ40	ALYJ60	ALYJ80
Output		10t/h	15t/h	20t/h	30t/h	40t/h	60t/h	80t/h
Power	Fuel Oil	48kw	59kw	68kw	106kw	132kw	146kw	186kw
	Burning Coal	67kw	78kw	91kw	129kw	170kw	192kw	262kw
Cold Aggregate Feeding System		3m³×3	3m³×3	3m³×3	5m³×3	5m³×3	5m³×3	5m³×4
Finihsed Asphalt Storage Bin		2t	5t	5t	9t	9t	9t	20t
Asphalt Temperature		120-180℃
Fuel Consumption	Fuel Oil	5-7.5kg/t
	Burning Coal	13-15kg/t
Option		Water Dust Filter、Bag Dust Filter、Contol Room、Asphalt Heat Tank、Mineral Flour Tank

What you gonna do if you have less budget? Here, I am gonna to introduce you with another asphalt mixing plant type. It has lower cost than batch-type asphalt mixing plant. Please go on reading to find its features and model details.

Drum-Type Asphalt Mixing Plant – Suitable Type For Small-Scale Road Improvement Works

The drum-type asphalt mixing plant has no mixer, and the drum has the functions of mixing and drying in one unit. Drum mix-type asphalt plant contains: ALT series. Now, check their asphalt mixing plant specifications below.

ALT Series

Detailed Parameters of Drum Mix-type Asphalt Plant:

Model		ALT20	ALT40	ALT60	ALT80	ALT100
Output		20t/h	45t/h	60t/h	80t/h	100t/h
Power	Fuel Oil	34kw	65kw	105kw	135kw	170kw
	Burning Coal	40kw	75kw	120kw	165kw	200kw
Cold Aggregate Feeding System		3.5m³×1	4m³×4	4m³×4	6.5m³×4	6.5m³×4
Finihsed Asphalt Storage Bin		3t	3t	7t	7t	9t
Asphalt Temperature		120-180℃
Fuel Consumption	Fuel Oil	5-7.5kg/t
	Burning Coal	13-15kg/t
Asphalt Tank		10t	20t	30t	30t	35t
Control Room		2.2m	2.2m	3m	3m	3.5m
Option		Bag Dust Filter

Advantages of Drum Mix-type Asphalt Mixing Plant

1. Modular design, the main modules are equipped with trailer and chassis, which can realize rapid relocation and installation;
2. High-precision screening, accurate metering, batch mixing, high quality of finished asphalt;
3. Optimized design of drying drum and mixing tank, better equipment performance; key components are made of wear-resistant materials and have a longer service life;
4. Simple design and small floor coverage.
5. PLC system, intelligent control, easy to operate.
6. Each module is equipped with a separate power distribution cabinet. The cables are arranged before leaving the factory, which is convenient and safe.

How Much Does an Asphalt Plant Cost?

Many people may ask how much is an asphalt mixing plant? Asphalt mixer plant price ranges according to the models. The very basic asphalt mixing plant can start from as low price as several tens of thousand dollars. Asphalt mixing plant price depending mainly on type and capacity. The larger the production capacity, the more the functions, the higher the price.

Price Ranges Of Different Types Of Asphalt Mixing Plants

1. Batch-type asphalt mixing plant, the price starts from $80,000.
2. Drum-type asphalt mixing plant, the price starts from $30,000.
3. Mobile-type asphalt plant which includes forced-type and drum-type, the price starts from $30,000.

The prices above are just the basic prices of that series of asphalt plants with standard configuration. These prices doesn’t include the price of transportation etc. Transportation cost is also an important part of the cost of asphalt mixing plants. You can communicate with our sales to decide the transport mode and transport fees.

A Few Fators that May Influence the Asphalt Mixing Plant Price

Some customers may ask how much does it cost to start an asphalt mixing plant. How much an asphalt plant costs depends on your detailed requirements. With asphalt mixing plant price ranging from several tens of thousand to millions of dollars, an asphalt mixing plant is a serious investment for any company, small or large. Therefore, customers should choose one with reliable performance. There are several factors we need to confirm with you to give the cost of building an asphalt mixing plant.

Asphalt Mixing Plant Type

Different types of asphalt mixing plants, such as batch-type asphalt mixing plants or drum-type asphalt plants, mobile-type asphalt plants, or stationary asphalt plants have different asphalt mixing plant layouts, as well as different prices. Their prices vary greatly. Generally speaking, if the asphalt mixing plants have the same output, a batch mix-type asphalt plant has a higher price than that of a drum mix-type asphalt plant.

Production Capacity of the Asphalt Mixing Plant

You need to determine the capacity of the asphalt mixing plant according to the amount of hot asphalt you want to produce. Generally speaking, for the same type of hot asphalt mixing plant, the larger the capacity, the higher the price. If you are not sure about the ideal capacity of the asphalt mixing plant suitable for your project , please feel free to contact us and we will develop the perfect solution for you.

Detailed Configuration of Asphalt Plant

You should consider many factors, such as how many collecting hoppers you need to equip, how big the asphalt tanks attached to your asphalt plant equipment need to be, whether you need a hut that can temporarily store the finished mixture, whether you need additives to meet your project or not, how many bag dust filters you want to use in your asphalt processing plant.

Brand of Spare Parts in the Asphalt Mixing Plant

You can choose the brand of some spare parts in the asphalt mixing plant if you have a demand. Such as what brand of burners, reducers and electrical components you will use, etc. These factors also influence the cost of building an asphalt mixing plant.