In the road and bridge construction industry, asphalt mixing plant, as an essential equipment, precisely combines and mixes various materials, providing efficient and consistent asphalt production. As demands for quality and efficiency grow, choosing the right asphalt mixing equipment is key to the success of any project. Here are some features about AIMIX asphalt mixer plant.
- Production Capacity: 20 TPH – 400 TPH
- Asphalt Plant Price Range: $50,000 to $1,220,000
- Plant Types: Batch Type / Drum Type / Stationary Type / Mobile Type
- Indonesia Service: Local Branch & Team | Spare Parts Availability | Warehouses across Indonesia | Installation Team | Custom Clearance
- Applications: Highway construction, Road maintenance, Airport runways construction, Parking lots construction, and Industrial infrastructure projects
What are the Types of Asphalt Plants?
Asphalt plants are crucial for producing high-quality asphalt mixtures for various construction projects. Aspal mixing plant comes in 6 types, and jenis jenis asphalt mixing plant are designed to meet specific needs and project requirements. Let’s learn about them together!
- ALQ Series: Stationary asphalt batch plant
- ALYQ Series: Quick-assembly mobile asphalt batch plant
- ALT Series: Continuous drum asphalt plant
- ALYJ Series: Compact mobile batch asphalt plant
- AYLZ Series: Integrated continuous mobile asphalt plant
- ALYT Series: Cost-effective mobile drum asphalt plant
ALQ Series Stationary Asphalt Mixing Plants
Stationary Asphalt Mix Plant Design Features
- High Capacity: Delivers powerful production to meet the demands of large projects, ensuring efficient and stable asphalt output.
- Fixed Structure: Designed for stability and long-term use, reducing maintenance and adjustment needs.
- Advanced Technology: Equipped with the latest mixing technology to ensure consistent quality of asphalt mixtures.
Batch Asphalt Mixing Plant Applications
- Large Road Construction: Ideal for highways, ring roads, bridges, and long-term infrastructure projects requiring high output.
- Long-Term Projects: Particularly suitable for projects with strict asphalt quality requirements.
ALQ Series Spesifikasi Asphalt Mixing Plant
Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
---|---|---|---|---|---|---|---|---|---|
Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 6 layers |
Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
Notes:
Fuel: Diesel, heavy oil, natural gas, liquefied gas, pulverized coal
Dust filter: Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter
Customer Benefits
ALYQ Series Mobile Asphalt Mixing Plants
Design Features
- Quick Assembly and Disassembly: Modular design allows for rapid assembly and disassembly, reducing setup and relocation time.
- High Mobility: Designed for portability, making the mobile asphalt plant easy to move between different job sites.
- Efficient Mixing: Maintains production efficiency and quality comparable to fixed bitumen batch mix plants, suitable for various environments.
Applications
- Medium to Large Projects: Suitable for municipal projects and temporary construction sites requiring frequent relocation.
- Rapid Deployment: Ideal for urban road repairs and local infrastructure projects needing quick setup and flexibility.
ALYQ Series Spesifikasi Asphalt Mixing Plant
Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 |
---|---|---|---|---|---|
Capacity(t/h) | 60 | 80 | 100 | 120 | 160 |
Mixer capacity(kg) | 800 | 1200 | 1300 | 1700 | 2200 |
Mixing cycle(s) | 45 | 45 | 45 | 45 | 45 |
Power Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
Power Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 |
filter area(m²) | 370 | 420 | 480 | 510 | 620 |
Customer Benefits
- Flexibility: Quickly adjust to different locations, reducing relocation time and costs.
- Efficient Production: Ensures high production efficiency even at different sites, maintaining project schedules.
- Cost Savings: Fast assembly and disassembly reduce downtime, lowering operational and maintenance costs.
ALYJ Series Batch Asphalt Mixing Plants
Design Features
- Compact Design: Small size suitable for space-constrained job sites.
- Easy Operation: Simple to operate and maintain, perfect for quick deployment and adjustments.
- High Mixing Performance: Delivers stable mixing quality for various asphalt production needs.
Applications
- Urban Road Repairs: Ideal for city road repairs, small bridge construction, and sites with limited space.
- Medium-Sized Projects: Suitable for projects requiring easy operation and maintenance.
ALYJ20 Asphalt Mixing PlantCapacity: 20(t/h)
- Model: ALYJ20
- Production Capacity: 20t/h
- Cold Aggregate Storage: 3m³×3
- Fuel Consumption: 5-7.5kg/t(Fuel
- Finished Asphalt Storage Bin: 5t
- Asphalt Temperature: 120-180℃
ALYJ40 Asphalt Mixing PlantCapacity: 40(t/h)
- Model: ALYJ40
- Production Capacity: 40t/h
- Cold Aggregate Storage: 5m³×3
- Fuel Consumption: 5-7.5kg/t(Fuel
- Finished Asphalt Storage Bin: 9t
- Asphalt Temperature: 120-180℃
ALYJ60 Asphalt Mixing PlantCapacity: 60(t/h)
- Model: ALYJ60
- Production Capacity: 60t/h
- Cold Aggregate Storage: 5m³×3
- Fuel Consumption: 5-7.5kg/t(Fuel
- Finished Asphalt Storage Bin: 9t
- Asphalt Temperature: 120-180℃
ALYJ Series Technical Specification
Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
---|---|---|---|---|---|---|---|---|
Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
Asphalt Temperature | 120-180 ℃ | |||||||
Fuel consumption | Petrol | 5-7.5kg/t | ||||||
Burning coal | 13-15kg/t | |||||||
Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank |
Customer Benefits
- Space Efficiency: Compact design optimizes use of limited space on construction sites.
- Lower Initial Costs: Simplified operation and maintenance reduce equipment purchase and upkeep costs.
- Flexible Response: Provides adaptable solutions for different project sizes and requirements.
ALT Series Continuous Asphalt Mixing Plants
Design Features
- Continuous Production: Uses continuous mixing processes for uninterrupted high output, ideal for large-scale production.
- Consistency: Each batch of asphalt is uniformly mixed, meeting high-quality standards.
- Energy Efficiency: Optimized design reduces energy consumption and boosts production efficiency.
Applications
- Highways and Airports: Suitable for large-scale road and bridge projects requiring efficient, stable asphalt production.
- Large Infrastructure: The asphalt drum mix plant is ideal for projects needing high volumes of continuous production.
ALT40 Drum-type Asphalt Mixing PlantCapacity: 40(t/h)
- Model: ALT40
- Production Capacity: 40/h
- Cold Aggregate Storage: 4.0m3×4
- Fuel Consumption: 5.5-7.0kg/t(Fuel)
- Unloading Height: 3m
- Total power: 75kw
ALT60 Drum Asphalt Mixing PlantCapacity: 60(t/h)
- Model: ALT60
- Production Capacity: 60t/h
- Cold Aggregate Storage: 4.0m3×4
- Fuel Consumption: 5.5-7.0kg/t(Fuel)
- Unloading Height: 3m
- Total power: 123kw
ALT80 Drum-type Asphalt Mixing PlantCapacity: 80(t/h)
- Model: ALT80
- Production Capacity: 80t/h
- Cold Aggregate Storage: 4.0m3×4
- Fuel Consumption: 5.5-7.0kg/t(Fuel
- Unloading Height: 3m
- Total power: 140kw
ALT Series Technical Specification
Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
---|---|---|---|---|---|---|
Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
Customer Benefits
- Increased Efficiency: Continuous production speeds up the proses asphalt mixing plant, shortening project timelines.
- Quality Assurance: Consistent asphalt quality ensures compliance with standards and reduces maintenance needs.
- Reduced Operating Costs: Efficient production and energy-saving design lower energy and labor costs.
ALYT Series Mobile Asphalt Mixing Plants
Design Features
Applications
- Medium-Sized Projects: Ideal for budget-conscious projects needing efficient production, such as municipal roads and rural bridges.
- Temporary Construction: Suitable for projects requiring frequent site changes.
ALYT Series Technical Specification
Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
---|---|---|---|---|---|---|
Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
Customer Benefits
- Cost Savings: Affordable design helps stay within budget while delivering efficient production.
- Operational Flexibility: Adapts to various construction environments with quick setup and adjustments.
- Efficient Production: Maintains steady production quality, ensuring project progress and quality.
AYLZ Fully Mobile Integrated Continuous Asphalt Mixing Machine
Design Features
- Continuous Production: Combines drum mixing for continuous output, suitable for high-volume needs.
- Strong Mixing: Integrates batch-type features for thorough mixing, ensuring uniform mixture quality.
- Fully Mobile Integration: One-piece design for easy transport and rapid installation.
Applications
- High-Demand Projects: Ideal for large-scale projects such as highways, airport runways, and major municipal works.
- High-Quality Requirements: Suitable for projects needing high-quality asphalt with strong mixing.
AYLZ Series Technical Specification
Model | AYLZ100 | AYLZ120 |
---|---|---|
Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
Measuring accuracy | Aggregate±2% | Aggregate±2% |
Powder ±1% | Powder ±1% | |
Asphalt ±1.5% | Asphalt ±1.5% | |
Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
Discharge temperature stability of finished product | ±3℃ | ±3℃ |
Equipment operation reliability | ≥95% | ≥95% |
Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
Total installed power | Maximum 180kw | Maximum 230kw |
Overall machine quality | About 70t | About 75t |
Ingredients bin volume | 3x8m³ | 3x8m³ |
Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
Bag filter | 320㎡ | 400㎡ |
Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
Customer Benefits
- Efficient Production: Delivers consistent production and high-quality mixtures, reducing construction time.
- Flexible Deployment: Easy transport and installation adapt to various job sites.
- Premium Quality: Strong mixing technology ensures top-quality mixtures and lowers maintenance costs.
How Much Does an Asphalt Plant Cost?
When evaluating an asphalt mixing plant, knowing the price is essential for effective budgeting. Asphalt mix plant prices can vary based on your specific needs and plant configurations. To help you make an informed choice, we’ve provided price ranges for different types of asphalt plants from our global sales. This reference will guide you in selecting the best pabrik aspal for your project. Let’s delve into the harga asphalt mixing plant baru.
Price Ranges Of Different Types Of Asphalt Mixing Plants
ALQ Series Stationary Asphalt Mixing Plant | |||
---|---|---|---|
Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
ALQ40 | 40 | 50000 | 100000 |
ALQ60 | 60 | 100000 | 200000 |
ALQ80 | 80 | 100000 | 300000 |
ALQ100 | 100 | 100000 | 300000 |
ALQ120 | 120 | 150000 | 350000 |
ALQ160 | 160 | 200000 | 500000 |
ALQ240 | 240 | 300000 | 600000 |
ALQ320 | 320 | 300000 | 800000 |
ALYQ Series Mobile Asphalt Mixing Plant | |||
Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
ALYQ60 | 60 | 150000 | 250000 |
ALYQ80 | 80 | 150000 | 350000 |
ALYQ100 | 100 | 200000 | 400000 |
ALYQ120 | 120 | 200000 | 450000 |
ALT Series Asphalt Drum Mix Plant | |||
Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
ALT20 | 20 | 30000 | 80000 |
ALT40 | 40 | 50000 | 150000 |
ALT60 | 60 | 50000 | 150001 |
ALT80 | 80 | 80000 | 200000 |
ALT100 | 100 | 80000 | 300000 |
ALYJ Series Simple Batch Type Asphalt Plant | |||
Model | Capacity(t/h) | Lower Price Limit ($) | Upper Price Limit ($) |
ALYJ10 | 10 | 30000 | 100000 |
ALYJ15 | 15 | 30000 | 100000 |
ALYJ20 | 20 | 30000 | 100000 |
ALYJ30 | 30 | 50000 | 150000 |
ALYJ40 | 40 | 50000 | 200000 |
The asphalt batching plant prices above are just the basic prices of that series of asphalt mixing station with standard configuration. The asphalt mixing plant harga doesn’t include the price of transportation etc. Transportation cost is also an important part of the cost of hot mix asphalt plant. You can communicate with our sales to decide the transport mode and transport fees.
80~100TPH Asphalt Mixing Plant – Most Popular Size In Indonesia
According to our latest sales records, most Indonesian customers have picked up 80tph ~ 100tph bituminous mixing plant for their construction projects. Here, I would like to show you some newest sales cases that asphalt mixing plant (amp) adalah installed in Indonesia.
ALQ80 asphalt mixing plant Palembang Capacity: 80(t/h)
- Use Place: Palembang, Indonesia
- Application Field: Water Conservancy Construction
- Price: 370,000 USD
- Special Configuration: Bag dust removal
- Installation: Local Installation Team in Palembang
- Installation Time: 1 Month
ALQ80 Asphalt Mixing Plant In BatamCapacity: 80(t/h)
- Use Place: Batam, Indonesia
- Application Field: Port Construction
- Price: 370,000 USD
- Special Configuration: Water type dust removal
- Installation: Local Installation Team in Batam
- Installation Time: 1 Month
ALQ100 Asphalt Mixing Plant in Surabaya Capacity: 100(t/h)
- Use Place: Surabaya, Indonesia
- Application Field: Highway Construction
- Price: 420,000 USD
- Special Configuration: Water type dust removal
- Installation: Local Installation Team in Surabaya
- Installation Time: 1 Month
Why Are 80~100TPH Asphalt Plants Popular in Indonesia?
Excellent Cost-Effectiveness
80~100TPH asphalt batching plants offer a high return on investment with their affordable initial cost and efficient production.
Adaptability to Local Conditions
These asphalt batch plants near me handle Indonesia’s hot and humid climate well, ensuring stable performance and durability.
Convenient After-Sales Service
AIMIX provides fast and reliable after-sales service through our local offices in Indonesia, reducing downtime and keeping projects on track.
Proven Reliability
Our 80~100TPH asphalt manufacturing plants have successfully supported various projects in Indonesia, from highways to airports.
If you are interested in the 80~100TPH mesin amp aspal, contact us today for more information and a quote. View more gambar aspal mixing plant Indonesia.
What Key Factors Affecting the Asphalt Mixing Plant Price
When buying an asphalt mixing plant amp, understanding the factors that influence its harga aspal mixing plant baru is essential. Costs can vary widely, and knowing these factors will help you make an informed decision. Here are the main factors that determine the total cost of an asphalt mixing plant:
Type of Asphalt Mixing Plant
The type of asphalt mixing plant amp adalah the first factor to consider. Common types include batch-type, drum-type, mobile, and stationary mesin amp aspal. Each type has its own benefits and costs. For example:
Batch Asphalt Mixing Plants are generally more expensive because they can produce different asphalt mixtures in each batch.
Drum-type asphalt plants usually cost less but offer less flexibility.
Mobile asphalt plants are more expensive due to their ease of transport compared to stationary ones.
Choosing the right type aspal amp based on your needs helps control costs.
Production Capacity
The production capacity required affects the peralatan asphalt plant’s cost directly. Larger capacity gambar asphalt mixing plants cost more but produce more asphalt quickly. Select the capacity based on your project’s demands:
Smaller projects may need a aspal amp with lower capacity, which is more affordable.
Larger projects require higher capacity jual aspal mixing plant, which cost more but ensure efficiency.
Configuration and Customization
The specific configuration and level of customization impact the price. Key considerations include:
Number of aggregate bins: More bins allow for greater flexibility in mixing but increase the cost.
Size of asphalt tanks: Larger tanks store more asphalt but raise the asphalt batch plant price.
Additional features: Options like additive systems, baghouse dust collectors, and temporary storage increase the overall cost.
Customize the asphalt mixing machine configuration to meet project needs and avoid unnecessary expenses.
Quality and Brand of Components
The quality and brand of components used in the plant asphalt affect the cost. High-quality components from reputable brands usually cost more but offer better reliability and durability. Consider:
Long-term savings: Investing in high-quality components can reduce maintenance costs and downtime.
Brand preferences: Specific brand choices for parts can influence the total price.
Additional Operational Costs
In addition to the initial purchase price, other operational costs must be considered:
Installation and setup: Costs for setting up the asphalt production plant at your site.
Maintenance and spare parts: Ongoing costs for maintaining the bitumen production plant and replacing parts.
Energy consumption: The asphalt processing plant’s energy efficiency impacts long-term operational costs.
Investing in a mesin amp (asphalt mixing plant) requires careful consideration of various cost factors. By understanding the plant type, kapasitas asphalt mixing plant, configuration, and component quality, you can choose an asphalt plant near me that fits your budget while meeting project requirements. Balancing these factors will help you make a smart investment that offers value and reliability over time.
Batch Asphalt Plant vs Continuous Asphalt Plant: Which is Right for You?
Selecting the right aspal mixing plant adalah crucial for the success of your road construction project. The choice between a batch mix asphalt plant and a continuous drum-type asphalt plant depends on several factors, including project scale, quality requirements, and budget. Here’s a detailed comparison to help you make an informed decision.
Prosedur Kerja Asphalt Mixing Plant
Batch Mix Asphalt Plant: Produces asphalt in batches. Each batch is carefully measured and mixed, which gives you high-quality asphalt with precise control over the mix.
Continuous Asphalt Plant: Runs continuously, mixing and producing asphalt in a single process. It’s simpler but offers less control over the mix quality.
Quality and Flexibility
Asphalt Batch Mix Plant: Ideal if you need different types of asphalt for your project. It allows you to easily change the mix recipe for different sections of the road.
Drum Mix Asphalt Plant: Best for projects where the asphalt type remains the same throughout. It’s consistent but less flexible.
Project Size and Capacity
Batch type Asphalt Plant: Suitable for large projects like highways and airports. It can produce large amounts of asphalt (up to 400 tons per hour) and handle complex requirements.
Continuous Drum-type Asphalt Plant Machine: Perfect for smaller projects. It has a lower kapasitas asphalt mixing plant (20 to 120 tons per hour) but is efficient and cost-effective.
Cost Considerations
Asphalt Batch Mixing Plant: Higher initial cost but delivers high-quality asphalt, making jual amp worth the investment for big projects.
Continuous Drum-type Asphalt Plant: Lower initial investment and operating costs, making it a budget-friendly option for smaller projects.
Space and Setup
Asphalt Batchmix Plant: Requires more space for setup due to its complex structure.
Continuous Drum-type Asphalt Plant: Compact and easy to set up, requiring less space.
What Should You Choose?
Choose a Batch Mix-type Asphalt Plant if your project needs high-quality asphalt, flexibility in mix types, and you’re working on a large-scale project.
Choose a Continuous Drum-type Asphalt Plant if your project is smaller, has a consistent asphalt requirement, and you need a cost-effective solution.
Need help deciding? Contact us today for expert advice tailored to your specific project needs!
What Are the Main Asphalt Plant Components?
An amp asphalt mixing plant adalah a complex machine designed for the efficient production of asphalt mixes. This is just the fungsi asphalt mixing plant. Want to know more about bagian bagian asphalt mixing plant? Here’s its main asphalt plant parts and functions in the following.
- Batching System: Ensures precise measurement and mixing of materials for consistent asphalt quality.
- Drying System: Efficiently dries aggregates to the correct temperature, crucial for optimal mixing.
- Combustion System: Provides the necessary heat for drying aggregates, using fuel efficiently to save costs.
- Hot Material Lifting System: Moves hot, dried aggregates to storage or mixing areas, ensuring smooth operation.
- Vibrating Screen: Filters out oversized particles to ensure only the right-sized aggregates are used in the mix.
- Hot Material Storage Bin: Keeps hot aggregates ready for mixing, maintaining temperature and quality.
- Weighing and Mixing System: Accurately weighs and combines aggregates and bitumen, ensuring the right mix for your projects.
- Asphalt Supply System: Delivers bitumen consistently to the mixing system, critical for uniform asphalt production.
- Powder Supply System: Adds essential powders and additives to enhance the asphalt mix’s performance and durability.
- Dust Removal System: Captures and filters dust to maintain a clean work environment and comply with regulations.
- Finished Silo: Stores the final asphalt product, keeping it ready for transport or use on site.
- Control System: Oversees the entire plant operation, allowing for precise control and efficient production management.
These komponen asphalt mixing plant work together to ensure that your asphalt batch plant operates smoothly and efficiently, delivering high-quality asphalt for your construction needs. In the following, here is an asphalt mixing plant layout/asphalt batch plant diagram
picture. Let’s see the asphalt plant 3d model.
How Does An Asphalt Plant Work
An asphalt plant is a facility where asphalt is manufactured for use in road construction and repair. Knowing the cara kerja asphalt mixing plant is essential for daily operation. Here’s an introduction about how an asphalt plant works and get a deeper understanding of proses produksi asphalt mixing plant.
Raw Material Collection
Aggregate: Crushed stones, sand, and gravel are collected. These materials are essential for making the asphalt mix.
Asphalt Binder: A viscous, petroleum-based product that binds the aggregate together.
Drying and Heating
Drying: Aggregates are heated in a rotary drum or dryer to remove moisture. This step ensures that the asphalt mix adheres properly and prevents clumping.
Heating: The asphalt binder is heated to a liquid state to mix easily with the aggregates.
Mixing
Batch Asphalt Plants: Aggregates are fed into a drum where they are mixed with the hot asphalt binder in batches. The mix is then discharged into storage silos.
Drum Mix Plants: Aggregates and asphalt binder are continuously mixed in a drum. The mix is then directly discharged into a truck or storage silo.
Storage
Storage Silos: The finished asphalt mix is stored in silos to keep it hot until it is needed for application.
Quality Control
Testing: Samples of the asphalt mix are tested to ensure they meet the required specifications. This includes checking the mix’s temperature, consistency, and composition.
Advantages Of Using Batch-Type Asphalt Mixing Plant and Drum Mix Plant
Advantages Of Using Asphalt Batch Mix Plants Indonesia
To boost the efficiency and quality of your road construction projects in Indonesia, it’s important to pengertian asphalt mixing plant and know the benefits of a asphalt batch plant near me. It’s much worthy of purchasing instead of know the harga sewa asphalt mixing plant. This section will show you what benefits of using an asphalt mixing plant terdekat in your road and bridge projects.
Enhanced Mixing Efficiency
Provides thorough mixing of materials
Ensures consistent and high-quality asphalt
Allows precise distribution of aggregates, binders, and additives
Superior Heat Transfer
Features drying drums for effective heat transfer
Removes moisture from aggregates efficiently
Ensures high-quality asphalt production
Higher Production Capacity
Designed for continuous production
Minimizes downtime between batches
Increases produktivitas asphalt mixing plant
Improved Energy Efficiency
Utilizes waste heat from production for drying aggregates
Reduces overall energy consumption
Lowers operational costs and environmental impact
Versatility in Applications
Accommodates various asphalt mixtures
Supports addition of additives, recycled materials, and modified binders
Meets diverse project requirements
Reduced Maintenance Costs
Simplifies maintenance with accessible components
Facilitates easy inspection and cleaning
Helps lower maintenance expenses and downtime
Advantages of Drum Mix-type Asphalt Mixing Plant
When choosing the right asphalt mixing plant amp, the drum type amp asphalt mixing plant stands out with several key benefits. Here are some of the main advantages of drum mix amp aspal mixing plant, helping you understand why they are an ideal choice for your projects.
- Modular Design: Each unit is designed with modular components mounted on trailers and chassis, enabling quick relocation and straightforward installation.
- Precision and Quality: High-precision screening and accurate metering ensure consistent, high-quality asphalt production.
- Optimized Performance: The drying drum and mixing tank are designed for optimal performance. Key components are crafted from wear-resistant materials, extending their service life.
- Compact and Efficient: The asphalt plant near me features a simple design with a small footprint, making it space-efficient.
- Advanced Control: Equipped with a PLC system, the amp asphalt mixing plant near me offers intelligent control and easy operation.
- Safe and Convenient Setup: Each module comes with its own power distribution cabinet. Pre-arranged cables enhance safety and ease of setup.
Why You should Buy an Asphalt Mixing Plant from AIMIX?
Efficient Modular Design
Compact and modular, AIMIX asphalt plants feature an integrated steel structure for quick installation, transport, and disassembly.
Stable Feeding System
Our skirt-type feeding belt ensures stable and reliable material feeding. This helps maintain a consistent production flow.
Advanced Drying and Heating
The drying drum design and our self-developed combustion heating technology boost efficiency and lower energy consumption.
Durable Lifting Mechanism
The plate chain-type hoist design for hot aggregate and powder lifting enhances durability and extends the hoist’s service life.
Increased Storage Capacity
The high-rise hot aggregate silo design offers greater storage capacity. This design prevents material shortages and improves production rates.
Effective Dust Removal
Our advanced pulse bag dust removal system keeps smoke emissions below 20 mg/Nm³. This meets strict international environmental standards.
User-Friendly Controls
Automatic and manual controls with fault self-diagnosis simplify operation and ensure stability.
High-Energy Efficiency
Optimized gear reducers enhance energy efficiency and cut operating costs.
Reliable Core Components
We use top brands like Siemens and METTLER TOLEDO for key components, reducing failures and extending equipment life..
Certified Quality
AIMIX products are CE and GOST certified, meeting high standards for quality, energy efficiency, and safety.
FAQ
Q1: What Are The Different Types Of Asphalt Mixing Plants?
A1: We have 6 kinds: stationary batch-type asphalt mixing plant(ALQ series), mobile batch-type asphalt plant(ALYQ series), drum-type bitumen mixing plant(ALT series), mobile drum mix plant(ALYT series), simple batch-type asphalt plant (ALYJ series) and integrated continuous mobile asphalt batch plant(AYLZ series).
Q2: How Long Will It Take To Produce The Asphalt Mixing Plant?
A2: Generally speaking, 40-80T best asphalt mixing plants need 25-30 working days, 120-200T asphalt mixing plants need 35-50 working days.
Q3: How Can I Get Remote Support For My Asphalt Plant Machine?
A3: Asphalt batch plants near me must be fitted with a support module and the connection must be ensured by cable or GSM.
Q4: Can I Get The Spare Parts In Time?
A4: We have spare parts in stock in the warehouses of our local partners located in several cities of Indonesia, you can get spare parts in time.
Q5:How To Choose The Right Asphalt Mixing Plant?
A5: Simply put, match the asphalt plant for sale to your project’s scale, mobility needs, prioritize technology and sustainability, choose a reliable manufacturer, consider both initial and ongoing costs, and think about future expansion capabilities. Then you can make sure whether you need a new asphalt plant or used one and get the harga asphalt mixing plant bekas.
Q6: What is an Asphalt Plant?/what is Asphalt Mixing Plant?
Apa itu Asphalt Mixing Plant? Kepanjangan amp aspal? Amp aspal adalah a facility that manufactures asphalt for paving roads and other surfaces. It combines asphalt binder (typically bitumen) with aggregates such as sand, gravel, or crushed stone to produce hot mix asphalt (HMA).(amp adalah asphalt mixing plant abbreviation). Then you can know the pengertian amp aspal or apa itu aspal mixing plant.
Q7: What Are Common Uses for Asphalt?
Road Construction: Used for building and resurfacing roads.
Parking Lots: Ideal for creating durable parking surfaces.
Airport Runways: Suitable for high-traffic areas due to its strength and durability.
Q8: How to Start an Asphalt Plant Business?
Research the market: Check demand and competition in your area.
Create a business plan: Define your goals, target market, and costs.
Get funding: Estimate startup costs and secure financing.
Choose a location: Find a site with good access to materials and transport.
Buy equipment: Purchase a suitable asphalt mixing plant Indonesia from asphalt mixing plant manufacturers.
Get permits: Obtain the necessary permits and licenses.
Set up operations: Install the asphalt plants for sale and hire staff.
Market your business: Promote your services to potential clients.
Start operations: Begin production and manage your business.
Q9: How to Install an Asphalt Plant
Select the site: Choose a flat area with good access to materials and transport.
Prepare the ground: Level the site and build a strong foundation.
Assemble the plant: Set up the bitumen mixing plant components according to the manufacturer’s instructions.
Connect utilities: Hook up electricity, water, and fuel lines.
Test the plant: Run tests to ensure everything works correctly.
Train your team: Teach your staff how to operate and maintain the bitumen plant for sale.
Start production: Begin producing asphalt, monitoring for any issues.
Q10: Where Can I Buy an Asphalt Plant?
Asphalt plants can be purchased from specialized asphalt mix plant manufacturer manufacturers and asphalt plant suppliers. Look for reputable penjual asphalt mixing plant offering reliable asphalt plant sale and strong after-sales support.
Aimix Group Factory View
Welcome to AIMIX Group’s China asphalt plant factory! Our facility uses advanced equipment and strict quality checks to ensure top-quality products.
- Production Workshop: We, as a professional asphalt mixing plant supplier, use automated lines for efficient and accurate manufacturing.
- Quality Control: We carefully control every step, from material selection to final inspection.
- Factory Tour Video: Watch our video to see our production process in action.
Every year, we have hundreds of jual asphalt mixing plants produced, and exported to more than 100 countries until now. Besides headquarter in China, AIMIX GROUP also builds warehouses in Indonesia, Uzbekistan, the Philippines, and Malaysia, and service offices in Malaysia, the Philippines, Indonesia. Welcome you visit AIMIX GROUP.
AIMIX Service in Indonesia
Expert Engineer Team
Local Branch Office
Custom Clearance Support
Spare Parts Availability
Experienced Installation Team
Expert Engineer Team
AIMIX’s professional engineers in Indonesia provide fast responses and tailored solutions, ensuring that every project meets your specific needs.
Local Branch Office
With a branch office in Indonesia, AIMIX, as one of professional asphalt plant manufacturers, guarantees quality service and timely support, giving you peace of mind throughout your project.
Custom Clearance Support
In partnership with local customs clearance experts in Surabaya and Jakarta, AIMIX, a professional produsen asphalt mixing plant, helps you navigate import processes, especially if you’re new to importing.
Spare Parts Availability
AIMIX warehouses in Indonesia are stocked with spare parts. Contact us to visit our facilities and ensure you have the resources you need.
Experienced Installation Team
Our local installation team, with over 10 years of experience, ensures timely installation and maintenance for all AIMIX equipment, keeping your projects on schedule. We also provides asphalt mixing plant pdf for you.
Get Asphalt Mixing Plant in Indonesia from AIMIX
If you’re looking for a reliable China asphalt mixing plant, AIMIX, as an outstanding perusahaan asphalt mixing plant China, is your best asphalt mix plant supplier. Therefore, we can provide you large or mini asphalt plant in different project needs.
- Quality Choice: AIMIX offers high-quality asphalt mixing plant Indonesia to meet your project needs.
- Competitive Pricing: Our ashplant plant is priced competitively, ensuring you get the best return on investment.
- Contact Us: For more details or to get a quote about the harga amp aspal, feel free to contact us today!