What is a hot mix plant? Hot mix asphalt plant is a set of equipment that is used to produce hot-mix asphalt(HMA) for road and bridge construction. As one of the experienced asphalt hot mix plant manufacturers in China, AIMIX Group provides various types of hot mix plants for sale. Let’s learn more about it together in the following.
Capacity: 10tph-400tph
Price Range: $30,000-$800,000
Mobile/Stationary/Batch/Drum Type
Asphalt Mixing Plant ALQ80 Was Used for Highway Asphalt Paving Construction
Delivery time: March 2024
Location: in Medan, Indonesia
Customer Review：We used the 80tph asphalt mixing plant for highway asphalt paving construction in Medan, Indonesia. The equipment performed excellently, was easy to operate, and produced stable output. We are very satisfied with it.
AMP Hotmix ALQ80 for Highway Construction and Country Road Construction
Delivery time: August, 2023
Location: in Jakarta, Indonesia
Customer Review：For our highway and rural road projects, we used the 80tph batch asphalt hot mix plant. The supplier’s service was excellent, providing clear installation guidance and technical support. The professional team made us feel confident. We are very satisfied and highly recommend them.
ALQ80 Asphalt Hot Mix Plant Was Installed for Water Conservancy Construction
Delivery time: February 2023
Location: in Batam, Indonesia
Customer Review：For our water conservancy project, we installed an 80tph hot asphalt mixing plant. The equipment performs reliably. The installation process went smoothly. It significantly improved our construction efficiency. Overall, this equipment has greatly benefited our project. We are very satisfied and highly recommend it.
Hot Asphalt Mixing Plant ALQ80 Was Applied in Port Construction
Delivery time: June 2022
Location: in Palembang, Indonesia
Customer Review：The 80tph batch type pabrik aspal hotmix dijual proved to be highly efficient for our port construction project. It consistently produced high-quality asphalt, significantly improving our project’s productivity and timeline. Highly recommended for any large-scale construction needs!
ALQ100 Hot Mix Plant Was Installed for Highway Construction
Delivery time: March 2021
Location: in Surabaya, Indonesia
Customer Review：Utilizing the 100tph asphalt hot mix plant for our highway construction was a fantastic decision. The plant’s efficiency and the quality of asphalt it produced were exceptional, making our project run smoother and faster. Highly efficient and reliable!
What Are the Different Types of Hot Mix Asphalt Plants
How many types of hot mix plants are there? What are the different types of hot mix plants? Choosing the right hot mix asphalt plant is essential for any road and bridge construction project. Depending on the project’s needs, you may require a stationary one or a mobile type asphalt mixing plant. Let’s explore the different types of hot mix asphalt plants and see their unique features and benefits.
Stationary Hot Mix Asphalt Plants
When it comes to large-scale construction projects, the choice of equipment is crucial. Stationary hot mix asphalt plants are known for their high production capacity and ability to produce high-quality, uniform asphalt mix. These plants are ideal for demanding projects like highways and airports, ensuring durable and reliable infrastructure. Stationary hot mix asphalt plant is mainly divided into two types: stationary batch type and drum type hot mix plant.
ALQ Series: Stationary Batch Type Hot Mix Plant
What is a batch Hot Mix plant? This stationary asphalt hot mix plant stays in one location permanently. It suits large, long-term projects. The production process is in batches, meaning it stops briefly between cycles.
Product Characteristic
- Productivity: 40-400 t/h
- Mixing Cycle: 45s
- Dust filter: Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter
- Application: Highways, airports, bridges, and large municipal projects needing consistent, high-quality asphalt.
Key Advantages of ALQ Series AMP Hotmix
- High production capacity, ideal for large projects.
- Produces high-quality, uniform asphalt mix.
- Suitable for demanding projects like highways and airports.
ALT Series: Continuous Stationary Drum Type Hot Mix Plant
This stationary drum type hot mix plant also stays in one place but uses a continuous production process, allowing for nonstop asphalt production.
Product Characteristic
- Productivity: 20-120 t/h
- Finished Asphalt Storage Bin: 3-9 tons
- Dust filter: Bag dust filter/ Water dust filter
- Application: Continuous projects such as highway construction and long-distance road projects.
Key Advantages of ALT Series AMP Hotmix
- High production efficiency, good for projects needing continuous asphalt supply.
- Simple structure, easy maintenance.
Mobile Hot Mix Asphalt Plants
A mobile hot mix asphalt plant is a type of equipment that allows for the production of asphalt mixtures anytime and anywhere. Its main advantages lie in its flexibility and efficiency, making it suitable for projects spread across multiple sites or in remote areas. There are various types of mobile asphalt plants, such as simple type, mobile drum type, mobile batch type and integrated type.
ALYQ Series: Quick-Assembly Mobile Batch Type Hot Mix Plant
This mobile batch type hot mix plant can be quickly disassembled and reassembled, making it easy to move between sites. It produces asphalt in batches.
Product Characteristic
- Productivity: 40-320 t/h
- Mixing Cycle: 45s
- Asphalt Temperature: 120-180°C (adjustable)
- Application: Small and medium-sized road construction, municipal projects, and other flexible projects.
Key Advantages of ALYQ Series AMP Hotmix
- Easy to relocate, suitable for projects with multiple sites.
- Short assembly and disassembly time, enhancing efficiency.
ALYJ Series: Compact Mobile Batch Type Hot Mix Plant
This compact mobile batch type asphalt hot mix plant has a compact design, making it easy to transport and install. Besides, the mini asphalt plant requires less space.
Product Characteristic
- Production Capacity: 10-80 t/h
- Feature: No mixing tower
- Important Parts: Small drying drum and a twin-shaft intermittent mixer
- Application: Urban road repairs, rural road construction, and projects needing flexible placement.
Key Advantages of ALYJ Series AMP Hotmix
- Fits in limited spaces.
- Low transport costs, simple installation.
AYLZ Series: Integrated Continuous Mobile Hot Mix Plant
This plant integrates all functions into one mobile unit. It is easy to move and quickly deploy. What’s more, the asphalt drum mix plant also uses a continuous production method.
Product Characteristic
- Production Capacity: 80-120t/h
- Asphalt Tank: 30m³+5m³ diesel tank
- Dust filter: Bag dust filter
- Application: Large-scale road construction, long-distance railway projects, and projects needing quick response and flexibility.
Key Advantages of AYLZ Series AMP Hotmix
- Quick deployment and frequent relocation.
- High production efficiency, meeting continuous supply needs.
ALYT Series: Cost-Effective Mobile Drum Type Hot Mix Asphalt Plant
This mobile drum type asphalt hot mix plant has a simple design and lower cost. It is easy to move and uses a continuous drum production method. What is the capacity of drum type hot mix plant? the capacity ranges from 20tph to 120tph.
Product Characteristic
- Production Capacity: 20-120 t/h
- Finished Asphalt Storage Bin: 3-9 tons
- Dust filter: Bag dust filter/ Water dust filter
- Application: Small or medium budget projects, temporary road construction.
Key Advantages of ALYT Series AMP Hotmix
- Low cost, suitable for budget-conscious projects.
- Simple structure, easy to operate and maintain.
All in all, you can know what are the classifications of hot mix plants! After understanding the different types of hot mix asphalt plants, let’s look at the technical specifications for various models. These specifications will help you choose the asphalt mixing equipment that best fits your project needs. This will ensure optimal construction results.
What Is A Hot Mix Asphalt Plant Technical Specification?
When selecting a hot asphalt mixing plant, it is essential to consider various specifications to ensure the plant meets your project needs and operational requirements. Here is a structured overview of the key specifications for hot asphalt mixing plants to look for:
ALQ Series Technical Specification
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h | 160 t/h | 200 t/h | 240 t/h | 320 t/h |
| Cold Aggregate Hoppers | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Fuel consumption | 70-300kg / h | 100-400kg / h | 120-600kg / h | 150-1000kg / h | 150-1000kg / h | 150-1400kg / h | 180-1800kg / h | 180-1800kg / h | 260-2500kg / h |
| Vibrating Screen (Layer) | 4 layers | 4 layers | 4 layers | 4 layers | 4 layers | 5 layers | 5 layers | 5 layers | 6 layers |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Total Power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
ALYQ Series Technical Specification
| Model | ALYQ60 | ALYQ80 | ALYQ100 | ALYQ120 | ALYQ160 |
|---|---|---|---|---|---|
| Capacity(t/h) | 60 | 80 | 100 | 120 | 160 |
| Mixer capacity(kg) | 800 | 1200 | 1300 | 1700 | 2200 |
| Mixing cycle(s) | 45 | 45 | 45 | 45 | 45 |
| Power Gasoline(kW) | 54 | 63.5 | 104.5 | 125 | 157.5 |
| Power Coal(kW) | 75 | 86.5 | 127.5 | 169 | 205 |
| filter area(m²） | 370 | 420 | 480 | 510 | 620 |
| Hopper Capacity | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×8m³ |
| Vibrating Screen (Layer) | 4 layer | 4 layer | 4 layer | 4 layer | 5 layer |
| Asphalt Temperature | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ |
ALYJ Series Technical Specification
| Model | ALYJ10 | ALYJ15 | ALYJ20 | ALYJ30 | ALYJ40 | ALYJ60 | ALYJ80 | |
|---|---|---|---|---|---|---|---|---|
| Capacity | 10 t/h | 15 t/h | 20 t/h | 30 t/h | 40 t/h | 60 t/h | 80 t/h | |
| The ability to | Petrol | 48kw | 59kw | 68kw | 106kw | 132kw | 146kw | 186kw |
| Burning coal | 67kw | 78kw | 91kw | 129kw | 170kw | 192kw | 262kw | |
| Cold Aggregate Hoppers | 3m³×3 | 3m³×3 | 3m³×3 | 5m³×3 | 5m³×3 | 5m³×3 | 5m³×4 | |
| Finished Product Hopper | 2t | 5t | 5t | 9t | 9t | 9t | 20 t | |
| Asphalt Temperature | 120-180 ℃ | |||||||
| Fuel consumption | Petrol | 5-7.5kg/t | ||||||
| Burning coal | 13-15kg/t | |||||||
| Option | Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank | |||||||
AYLZ Series Technical Specification
| Model | AYLZ100 | AYLZ120 |
|---|---|---|
| Yield(under standard working conditions) | 80-100t/h | 100-120t/h |
| composition structure | Ingredient drying, dust removal and mixing mobile unit | Ingredient drying, dust removal and mixing mobile unit |
| Asphalt and fuel supply mobile units | Asphalt and fuel supply mobile units | |
| Powder supply system mobile unit(optional) | Powder supply system mobile unit(optional) | |
| Measuring accuracy | Aggregate±2% | Aggregate±2% |
| Powder ±1% | Powder ±1% | |
| Asphalt ±1.5% | Asphalt ±1.5% | |
| Dust emission concentration | ≤50mg/Nm3 | ≤50mg/Nm3 |
| Hot aggregate discharge temperature stability | ±5℃ | ±5℃ |
| Discharge temperature stability of finished product | ±3℃ | ±3℃ |
| Equipment operation reliability | ≥95% | ≥95% |
| Operation method | Fully automatic control (manual control) | Fully automatic control (manual control) |
| Dimensions | Maximum reference: length 26.7mx width 3.43mx height 4.5m | Maximum reference: length 26.7mx width 3.43mx height 4.5m |
| Total installed power | Maximum 180kw | Maximum 230kw |
| Overall machine quality | About 70t | About 75t |
| Ingredients bin volume | 3x8m³ | 3x8m³ |
| Drying drum | φ1.7m (diameter) ×7m (length) | φ1.8m (diameter) ×7m (length) |
| Bag filter | 320㎡ | 400㎡ |
| Continuous mixing host | Motor 2x22Kw | Motor 2x30Kw |
| Asphalt tank | Direct heating 30m³+5m³ diesel tank | Direct heating 30m³+5m³ diesel tank |
| New powder supply system | Horizontal (or vertical) powder tank 30m³/50m³ (optional) | Horizontal (or vertical) powder tank 30m³/50m³ (optional) |
ALT Series Technical Specification
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
ALYT Series Technical Specification
| Model | ALYT20 | ALYT40 | ALYT60 | ALYT80 | ALYT100 | ALYT120 |
|---|---|---|---|---|---|---|
| Output | 20t/h | 45t/h | 60t/h | 80t/h | 100t/h | 120t/h |
| Power | 34kw | 65kw | 105kw | 135kw | 170kw | 200KW |
| Cold Aggregate Feeding System | 3.5m³×1 | 4m³×4 | 4m³×4 | 6.5m³×4 | 6.5m³×4 | 6.5m³×4 |
| Finihsed Asphalt Storage Bin | 2m³ | 2.5m³ | 4.5m³ | 5m³ | 7m³ | 7m³ |
| Asphalt Temperature | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ | 120-180℃ |
| Fuel Consumption(Fuel Oil) | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t | 5-7.5kg/t |
| Fuel Consumption(Burning Coal) | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t | 13-15kg/t |
| Asphalt Tank | 10t | 20t | 30t | 30t | 35t | 35t |
| Option | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector | bag dust collector / water dust collector |
| Whole Plant Option | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed | whole mobile / semi-mobile / fixed |
What is the Hot Mix Plant Price?
When choosing a hot mix asphalt plant, understanding the price range is crucial. AIMIX hot mix asphalt plant price ranges from $30,000 to $800,000. Different types and models have varying prices based on factors such as capacity, mobility, and customization options. To help you make an informed decision, we have compiled a price list that outlines the approximate cost of different hot mix asphalt plants and the key factors affecting the harga hotmix amp.
| Hot Asphalt Mixing Plant Price List | ||
|---|---|---|
| ALQ Series Stationary Asphalt Mixing Plant | ||
| Model | Capacity(t/h) | Lower Price Range ($) |
| ALQ40-ALQ320 | 40-320 | $50,000-$800,000 |
| ALYQ Series Mobile Asphalt Mixing Plant | ||
| Model | Capacity(t/h) | Lower Price Limit ($) |
| ALYQ60-ALYQ120 | 60-120 | $150,000-$450,000 |
| ALT Series Asphalt Drum Mix Plant | ||
| Model | Capacity(t/h) | Lower Price Limit ($) |
| ALT20-ALT100 | 20-100 | $30,000-$300,000 |
| ALYJ Series Simple Batch Type Asphalt Plant | ||
| Model | Capacity(t/h) | Lower Price Limit ($) |
| ALYJ10-ALYJ40 | 10-40 | $30,000-$200,000 |
What Factors Affect Hot Mix Plant Price?
When planning to invest in a hot mix plant for road construction in Indonesia, it’s essential to understand the factors that influence its price. Being well-informed helps in making a cost-effective decision that meets your operational needs. Here are the key elements to consider:
Capacity and Production Rate
The plant’s capacity, usually measured in tons per hour, directly affects the price. Higher capacity requires more advanced equipment and stronger power systems, thus increasing the cost.
Equipment Quality and Brand
Well-known brands typically offer higher quality and more reliable equipment. Although the price is higher, long-term maintenance costs are lower, providing better value for money.
Technology and Automation Level
Advanced automation systems can improve production efficiency and reduce labor costs and operational errors. However, the initial investment is higher. Choosing equipment with modern control systems may increase the overall cost.
Environmental and Energy-Saving Features
Equipment that meets environmental standards usually costs more. This is because it incorporates advanced environmental technologies like dust removal systems and exhaust gas purification devices. Energy-saving equipment has a higher initial investment but can effectively reduce long-term operating costs.
Transportation and Installation Costs
Transportation and installation costs vary by location. In Indonesia, especially in remote areas, transportation and installation may require additional expenses. Therefore, choosing local suppliers or those close to the construction site can save on these costs.
After-Sales Service and Warranty
High-quality after-sales service and longer warranty periods usually increase the initial cost of the equipment. However, they are crucial for long-term use and maintenance. Choosing suppliers that offer comprehensive after-sales support can reduce future maintenance expenses and equipment downtime risks.
Market Demand and Supply Situation
Market supply and demand also affect prices. If the demand for pabrik aspal hotmix exceeds supply, prices may rise. Conversely, prices may drop when there is an oversupply.
Raw Material Prices
Price fluctuations in raw materials, such as steel and electronic components needed to manufacture the plant, directly affect the equipment’s final price.
Understanding these factors can help you make more informed decisions when choosing hot mix asphalt plants. This ensures project needs are met while maximizing cost control.
What Are the Applications of Hot Mix Asphalt Plants
Where are hot mix asphalt plants used? Hot mix asphalt plants are widely used in various projects requiring high-quality, durable asphalt. Here are some key applications:
- Road Construction: Hot mix asphalt is used for building highways, urban roads, rural roads, and expressways, providing smooth and durable surfaces.
- Airport Runways: They help construct and maintain airport runways and taxiways, capable of withstanding heavy aircraft loads and frequent use.
- Parking Lots: They pave large parking areas for commercial establishments, shopping malls, and institutions, ensuring flat and durable surfaces.
- Residential Streets: They are used for constructing local and residential streets, providing strong and reliable surfaces for everyday traffic.
- Industrial Areas: They pave industrial sites and loading docks, supporting heavy machinery and constant vehicle movement.
- Bridge Decks: Hot mix plants are used for building and resurfacing bridge decks, offering durable and weather-resistant surfaces.
- Racetracks: They construct racetracks for cars, motorcycles, and bicycles, ensuring smooth and resilient surfaces.
- Recreational Paths: Hot mix plants pave trails for bicycles, pedestrians, and recreational activities, providing smooth and safe surfaces.
- Maintenance and Repair: They are used for maintaining and repairing existing asphalt surfaces, including pothole repairs, resurfacing, and patching.
- Port and Harbor Infrastructure: Hot mix plants help construct port and harbor infrastructure, such as container terminals and dockyards, paving heavy-duty areas.
By understanding these applications, we can see that hot mix asphalt plants play a crucial role in various construction and infrastructure projects, ensuring the creation of durable and high-quality asphalt surfaces.
How to Choose the Right Hot Mix Asphalt Plant?
How to choose the right hot mix plant? Choosing the right hot mix asphalt plant is crucial for ensuring efficient and cost-effective operations. Here are some key steps and considerations to help you make the best choice:
Assess Your Project Needs
Determine Production Capacity: Identify the required production capacity of the plant based on your project size and timelines. Consider both current and future needs to ensure the plant can handle potential increases in production demand.
Type of Asphalt Mix: Understand the types of asphalt mix you need to produce, such as hot mix, warm mix, or cold mix. Different plants may specialize in different types of mixes.
Evaluate Plant Types
Batch Mix Plant: Batch mix plants produce asphalt in batches and are suitable for projects that require different asphalt mix specifications. They offer flexibility and precision.
Drum Mix Plant: Drum mix plants produce asphalt continuously and are ideal for large-scale projects with consistent mix requirements. They are generally more efficient and have lower operating costs.
Consider Quality and Brand
Reputable Manufacturers: Choose equipment from reputable manufacturers known for their quality and reliability. Research customer reviews and seek recommendations from industry professionals.
Equipment Quality: Inspect the build quality and materials used in the plant. High-quality components ensure durability and reduce maintenance costs.
Evaluate Technology and Features
Automation Level: Consider the level of automation in the plant. Automated systems improve efficiency, reduce labor costs, and minimize human errors. Look for modern control systems and user-friendly interfaces.
Environmental Features: Ensure the plant meets environmental regulations and standards. Look for features like dust control, noise reduction, and energy-efficient systems.
Transportation and Installation
Location and Logistics: Consider the plant’s location and the logistics involved in transporting and installing the equipment. Choose a supplier who can provide support in these areas, especially if your project is in a remote location.
Installation Services: Check if the manufacturer offers installation services and technical support. Proper installation is crucial for optimal plant performance.
After-Sales Support and Warranty
After-Sales Service: Choose a pabrik aspal hotmix supplier that offers comprehensive after-sales support, including maintenance services, spare parts availability, and technical assistance.
Warranty: Check the warranty period and terms. A longer warranty period provides peace of mind and protects your investment.
Cost and Budget
Initial Investment: Compare the initial costs of different plants. While it’s tempting to choose the cheapest option, consider the total cost of ownership, including maintenance and operating costs.
Long-Term Value: Invest in a plant that offers the best long-term value. High-quality, efficient plants may have a higher upfront cost but save money in the long run through reduced downtime and maintenance costs.
Vendor Reputation and Experience
Industry Experience: Choose a supplier with extensive experience in the asphalt plant industry. Experienced vendors are more likely to understand your needs and provide reliable solutions.
Customer Feedback: Look for feedback from previous customers to gauge the supplier’s reputation and the performance of their plants.
By carefully considering these factors, you can choose the right amp asphalt hotmix that meets your project requirements, ensures efficient operations, and provides the best value for your investment.
Aimix Hot Mix Asphalt Plant Set up in Oversea Countries
Aimix hot mix asphalt plants are making waves around the globe, from bustling cities in Indonesia to diverse terrains in many other countries. Our hot mix bitumen plants have become the go-to choice for contractors looking for reliability, efficiency, and quality. Let’s take a closer look at some of our installations worldwide and see how Aimix is paving the way for better infrastructure.
ALQ80 asphalt mixing plant in Palembang, Indonesia
ALQ-100 asphalt hot mix plant in Indonesia
ALQ80 Hot Mix Plant in Malaysia
ALQ-120 hot mix asphalt plant in Malaysia
ALQ-60 hot mix plant in the Philippines
Aimix hot mix plant set up in Pakistan
Aimix hot asphalt mix plant set up in Uruguay
ALQ-80 hot mix asphalt plant in Russia
ALQ-120 hot mix plant in Uzbekistan
ALQ-80 Hot Mix Asphalt Plant in South Africa
What Are the Main Components Of A Hot Asphalt Plant
What are the components of hot mix plant? A hot mix asphalt plant equipment mainly consists of aggregate batching system, drying system, combustion system, hot material lifting system, vibrating screen, hot material storage silo, weighing system, mixing system, asphalt supply system, powder supply system, dust removal system, finished product silo, and control system, etc.
Site Selection Precautions for Hot Mix Batching Plant
Selecting an appropriate site for a hot mix batching plant is crucial for ensuring efficient operations and minimizing environmental impact. Several key factors need to be considered to make an informed decision. This guide outlines six essential precautions to help you choose the best location for your plant.
Topography
Choose a site with slightly higher terrain, a dry surrounding environment, and a low groundwater level. Avoid installation near rivers.
Geological Conditions
Ensure the ground is hard to effectively prevent subsidence.
Transportation Access
Select a location with convenient and easy transportation access.
Proximity to Residential Areas
Keep the plant away from homes and densely populated areas to minimize environmental impact and noise.
Construction Plan
Determine the plan for building the asphalt station according to the topography of the location.
Water and Electricity Sources
Choose a site with convenient access to water and electricity to facilitate operations.
By adhering to these six points, the selection of a site for a hot mix batching plant can be done more effectively and efficiently.
How Does A Hot Mix Asphalt Plant Work?
How does hot mix plant work? Hot mix plant is used for producing asphalt concrete, which is a mixture of aggregate (stone, sand, or gravel) and asphalt cement (bitumen) heated and mixed together. To know the working principle of a bituminous hot mix plant is essential for evaluation about your project. Let’s learn about the hot mix plant flow chart together.
Aggregate Feeding
The process begins with feeding different sizes of aggregates into the cold feed bins.
Drying and Heating
Aggregates move to the drying drum where they are dried and heated to the required temperature.
Screening
Heated aggregates are then screened to remove oversized materials and separate them into different sizes.
Mixing
The screened aggregates are transported to the mixing unit. Bitumen and filler are added to the aggregates in the mixing unit.
Storage and Loading
The hot mix asphalt is then stored in insulated silos. From the silos, the asphalt mix is loaded into trucks for transportation.
Quality Control
Throughout the process, quality control checks ensure the mix meets required specifications.
All in all, you can know the hot mix asphalt plant flow diagram. Then don’t wait and choose your asphalt hot plant and get the asphalt hot mix plant price now!
How to Maintain a Hot Mix Asphalt Plant?
Maintaining a hot mix asphalt plant is essential for smooth operation and long-term reliability. Regular upkeep prevents unexpected breakdowns and ensures high-quality asphalt production. In this guide, we will explore essential maintenance steps that will help you keep your hot mix bitumen plant running smoothly and efficiently.
Conduct Regular Inspections
Inspect all plant components daily, including mechanical and electrical parts.
Identify issues such as wear, leaks, and unusual noises early to prevent major failures and costly repairs.
Keep the Plant Clean
Regularly clean dust, debris, and spills from all areas of the plant, including around conveyors, mixers, and storage areas.
Prevent accumulation of materials that can cause equipment problems and reduce operational efficiency.
Lubricate Moving Parts
Lubricate all moving parts such as bearings, gears, and chains according to the manufacturer’s recommendations.
Use the appropriate type and amount of lubricant to reduce friction, prevent overheating, and extend component life.
Calibrate Equipment
Regularly calibrate scales, feeders, and sensors to ensure accurate measurements and consistent asphalt mix quality.
Follow a set schedule for calibration to maintain precision and avoid mix inconsistencies.
Check Conveyor Belts
Ensure conveyor belts are properly aligned and tensioned to prevent slippage and material spillage.
Inspect belts for signs of wear, damage, or misalignment and replace them as needed to ensure smooth material flow.
Maintain the Dryer Drum
Inspect and clean the drying drum and burner regularly to ensure efficient drying and heating of aggregates.
Check for any buildup of materials inside the drum that could affect performance and remove it promptly.
Service the Mixing Unit
Check the mixing unit for wear and tear, including blades, paddles, and liners.
Ensure thorough mixing by replacing worn parts and maintaining the correct clearance between the mixer blades and the drum.
Maintain Storage Silos
Inspect storage silos for insulation integrity, material buildup, and proper sealing.
Maintain proper temperature control to prevent material from cooling and sticking inside the silo, leading to blockages.
Inspect Electrical Systems
Regularly check electrical components, wiring, and connections for signs of wear, corrosion, or damage.
Ensure all electrical systems are functioning correctly to avoid faults that can halt production and pose safety risks.
Keep Maintenance Logs
Document all maintenance activities in detailed logs, including inspections, repairs, and parts replacements.
Use these logs to track work done, identify recurring issues, and plan future maintenance schedules efficiently.
By following these comprehensive steps, you can ensure the efficient operation and longevity of your hot mix bitumen plant, ultimately leading to high-quality production and reduced downtime.
Hot Mix Asphalt Plant FAQs
What is the temperature of a hot mix asphalt plant?
What is the capacity of a hot mix plant?
Why are mobile hot mix plants so popular?
What is the mixing process in a hot mix plant?
What is a bitumen Hot Mix plant?
The Main Difference Between Hot Asphalt And Cold Asphalt
2)Hot mix asphalt depends on a slow process of cooling and curing to achieve maximum structural strength whereas cold mix asphalt is the most affordable option on the market, because it doesn’t need heat during the process.
AIMIX Service in Indonesia
AIMIX is a hot mix asphalt plant leading manufacturer, dedicated to providing high-quality products and services to the Indonesian market. As global infrastructure development grows, we understand the unique needs of each project. We, as a penjual asphalt mixing plant, continuously improve our technology and service levels to meet the expectations of our Indonesian customers. Here are the core services we offer in the Indonesian market:
Providing Type of Hot Mix Plants
AIMIX offers a variety of asphalt mixing plants to meet the different needs and project requirements of Indonesian customers. Get the hot mix plant pdf from us.
After-Sales Service
We provide comprehensive after-sales support, including installation, commissioning, technical training, and maintenance services, ensuring peace of mind for our customers.
Localized Support
AIMIX has offices and warehouses in Indonesia, enabling us to respond quickly to customer needs and provide timely technical support and spare parts.
Customized Solutions
AIMIX offers tailored solutions based on the specific needs of Indonesian customers, ensuring that our equipment and services best fit the actual project requirements.
In Conclusion
In Indonesia’s booming road and bridge construction industry, having reliable and efficient hot mix plant is key to success. PT. AIMIX GROUP INDONESIA offers top-quality hot mix asphalt plants designed to meet your needs and elevate your projects. Don’t miss out—contact us today to learn how our innovative solutions can benefit your business and and take the first step towards superior asphalt production. Invest in AIMIX and get the harga hotmix amp!
