One-Click Start: Reduce startup time by 30%, cut errors by 50%.
IoT Monitoring: Cut failures by 40%, save 25% on maintenance.
Predictive Maintenance: Reduce batching plant downtime by 35%.
Efficient Feeding: Boost production by 20%, reduce waste by 10%.
Custom Design: Adapt to multiple industries, improve usage by 35%.
Top Mixers: Extend component life by 50%, with 6,000+ hour intervals.
Concrete batching plant mixes cement, aggregates, and water to make high-quality concrete. In Indonesia’s construction industry, it is essential for maintaining construction quality and progress. AIMIX designs concrete batching plant Indonesia to meet local needs and fit different project sizes. Let’s learn more about them in the following!
Price Range: $10,000 to $400,000
Mobile/Stationary/Compact Type
Local Service Team IndonesiaExpanding Reach: Concrete Batching Plant Success Across Indonesia
Our concrete processing plants are making a significant impact across Indonesia, with successful installations in over 50 cities spanning 23 provinces. We are proud to support local construction projects, delivering reliable, efficient, and tailored solutions for Indonesia’s diverse needs. Let’s view some gambar batching plant artinya of related projects in the following!
AJY60 Mobile Batching Plant
Delivery time: July 2024
Location: in Besica, Indonesia
Customer Review：Mr. Sam, Mr. Vincent, and their team did an excellent job commissioning our batching plant terdekat. They worked all day to ensure everything ran perfectly. We’re grateful for their support and will stay in touch with AIMIX to keep our plant in top shape.
AJ-60 Stationary Concrete Batching Plants
Delivery time: February 2024
Location: in Tarakan, Indonesia
Customer Review：We’re very pleased with the 60 m³/h stationary batching plant from AIMIX in Indonesia. The installation was smooth, and the plant works perfectly. It helps us meet project deadlines and deliver high-quality concrete consistently.
AJ-60 Stationary Concrete Batch Plants
Delivery time: March 2023
Location: in Kalimantan
Customer Review：We bought the 60 m³/h concrete batching plant for our road and bridge projects in Kalimantan. The setup was flawless, and the concrete plant now produces top-quality concrete. We’re very satisfied with AIMIX’s service and look forward to more projects together.
What Are the Different Types of Batching Plants in Indonesia?
What are the types of concrete batching plant? There are many types of new concrete plant equipment based on mobility, installation requirements, and kapasitas produksi batching plant. AIMIX mainly provides stationary batching plant concrete, mobile batching plant in Indonesia for customers to choose. Let’s see the jenis batching plant and batching plant equipment list in detail. Here is also the gambar batching plant for your reference. Get to know the spesifikasi batching plant.
| Items | AJSY mini mobile type | AJ stationary type | AJY mobile type | AJZY drum type |
|---|---|---|---|---|
| Concrete mixing capacity | 35/50 m3/h | 25-240 m3/h | 25-120 m3/h | 15-60 m3/h |
| Final | high | high | high | middle |
| Foundation requirements | free foundation | concrete foundation | simple concrete foundation | free foundation |
| Installation period | 0.5 day | 7-10 day | 3-7 days | 1-2 days |
| Required land area | low | high | high | low |
| Mobile flexibility | high | low | middle | middle |
| Control system | Manual/Fully automatic control | Fully automatic control | Fully automatic control | Semi Auto with Control Panel |
Stationary Belt Type Batching Plant Indonesia
Hot Models: AJ60AJ90AJ120AJ180
Capacity: 60-300m³/h
Mixer: Twin shaft mixer, Vertical-shaft mixer
Aggregate Feeder: Belt Conveyor
Aggregate Bins: Customizable up to 300 m³ capacity
Applications: Ideal for large-scale, continuous concrete production projects.
AJ-60 Stationary Arti Batching Plant
- Theoretical Productivity: 60m³/h
- Mixer Model: JS1000
- Mixer Power: 2×18.5KW
- Mixing Cycle Period: 60s
- Max. Discharging Height: 4.1m
- Max. Aggregate Size: Φ60mm
- Aggregate Bin Capacity: 4×7m³
AJ-90 Stationary Pabrik Pembuatan Beton
- Theoretical Productivity: 90m³/h
- Mixer Model: JS1500
- Mixer Power: 2×30KW
- Mixing Cycle Period: 60s
- Max. Discharging Height: 4.1m
- Max. Aggregate Size: Φ80mm
- Aggregate Bin Capacity: 4×15m³
AJ-120 Stationary Concrete Plant Machine
- Theoretical Productivity: 120m³/h
- Mixer: MAO3000/2000(SICOMA)
- Mixer Power: 2×37KW
- Mixing Cycle Period: 65s
- Max. Discharging Height: 4.3m
- Max. Aggregate Size: Φ80mm
- Aggregate Bin Capacity: 4×15m³
AJ-180 Stationary Cement Batching Plant
- Theoretical Productivity: 180m³/h
- Mixer: MAO4500/3000(SICOMA)
- Mixer Power: 2×55KW
- Mixing Cycle Period: 65s
- Max. Discharging Height: 4.3m
- Max. Aggregate Size: Φ80mm
- Aggregate Bin Capacity: 4×20m³
Stationary Belt Type Concrete Batching Plant Specifications
| Model | Belt type | |||
|---|---|---|---|---|
| AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
Stationary Skip Hoist Type Cement Mixing Plant For Sale
Hot Models: AJ25AJ35AJ50AJ75
Capacity: 25-75m³/h
Mixer: Twin shaft mixer, Vertical-shaft mixer
Transport Method: Uses a skip hoist to lift raw materials with compact structure, saving space.
Suitable Applications: Ideal for sites with limited space and medium-sized projects.
Investment Cost: Lower initial cost, suitable for projects with tighter budgets.
AJ-25 Stationary Aggregate Batching Plant
- Theoretical Productivity: 25m³/h
- Mixer Model: JS500
- Mixer Power: 18.5KW
- Max.Aggregate Size: Φ60mm
- Aggregate Bin Capacity: 3×3m³
- Cycle Period: 72s
- Max. Discharging Height: 3.8m
AJ-35 Stationary Concrete Mixer Plant
- Theoretical Productivity: 35m³/h
- Mixer Model: JS750
- Rated Input Volume: 1200L
- Max.Aggregate Size: Φ60mm
- Aggregate Bin Capacity: 3×5m³
- Powder Storage Silo: 2×50T
- Max. Discharging Height: 4.1m
AJ-50 Stationary Concrete Manufacturing Plants
- Theoretical Productivity: 50m³/h
- Mixer Model: JS1000
- Mixer Power: 2×18.5KW
- Max.Aggregate Size: Φ60mm
- Aggregate Bin Capacity: 3×8m³
- Cycle Period: 72s
- Max. Discharging Height: 4.1m
AJ-75 Stationary Mixing Plant Concrete
- Theoretical Productivity: 75m³/h
- Mixer Model: JS1500
- Mixer Power: 2×30KW
- Max.Aggregate Size: Φ80mm
- Aggregate Bin Capacity: 3×12m³
- Cycle Period: 72s
- Max. Discharging Height: 4.1m
Stationary Skip Hoist Concrete Batching Plant Specifications
| Model | Bucket type | |||
|---|---|---|---|---|
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
AJY Series Mobile Batching Plant for Sale
Hot Models: AJY35AJY50AJY60AJY90
Capacity: 25-120m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: Belt Conveyor
Fast Setup: Efficient installation process minimizes downtime.
Moderate Mobility: Ideal for medium-sized projects with some flexibility in location.
AJY35 Mobile Batching Plant Beton
- Theoretical Productivity: 35m³/h
- Mixer Model: JS750
- Rated Input Volume: 1200L
- Max. Aggregate Size: Φ60mm
- Standard Aggregate Material Quantity: 2×5m³
- Traction Type: Semi-trailer
- Max. Discharging Height: 3.8m
AJY50 mobile batching plant
- Theoretical Productivity: 50m³/h
- Mixer Model: JS1000
- Traction Type: Semi-trailer
- Mixing Cycle Period: 60s
- Max. Discharging Height: 3.8m
- Max. Aggregate Size: Φ60mm
- Aggregate Material Quantity: 2×8m³
AJY60 mobile batching plant
- Theoretical Productivity: 60m³/h
- Mixer Model: JS1000
- Traction Type: Semi-trailer
- Mixing Cycle Period: 60s
- Max. Discharging Height: 3.8m
- Max. Aggregate Size: Φ60mm
- Aggregate Material Quantity: 2×10m³
AJY90 mobile concrete mixture plant
- Theoretical Productivity: 90m³/h
- Mixer Model: JS1500
- Traction Type: Semi-trailer
- Mixing Cycle Period: 60s
- Max. Discharging Height: 3.8m
- Max. Aggregate Size: Φ60mm
- Aggregate Material Quantity: 2×12m³
AIMIX AJY Series Mobile Concrete Batching Plant Specifications
| Parameters/Model | AJY-25 | AJY-35 | AJY-50 | AJY-60 | AJY-75 | AJY-90 | AJY-120 |
|---|---|---|---|---|---|---|---|
| Mixer | JS500 | JS750 | JS-1000 | JS1000 | JS1500 | JS1500 | JS2000 |
| Mixer discharge capacity | 0.5m³ | 0.75m³ | 1m³ | 1m³ | 1.5m³ | 1.5m³ | 2m³ |
| Productivity (m³/h) | 25m³/h | 35m³/h | 50m³/h | 60m³/h | 75m³/h | 90m³/h | 120m³/h |
| Aggregate Material Quantity (m3) | 2×6m3 | 2×8m3 | 2×8m3 | 2×10m3 | 2×10m3 | 2×12m3 | 2×12m3 |
| Discharging Height (m) | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 |
| Weighing Accuracy | Aggregate Weighing Accuracy： ±2% | ||||||
| Powder Material Weighing Accuracy：±1% | |||||||
| Water Weighing Accuracy：±1% | |||||||
| Additive Weighing Accuracy： ±1% | |||||||
| Installation Power (kW) | ≈60.8 | ≈72.3 | ≈92 | ≈92 | ≈102 | ≈120 | ≈160 |
| Traction Type | Semi-trailer | ||||||
| Power Supply | 220V/415V/440V/380V/, 50HZ/60HZ, 3Phase | ||||||
AJSY Mini Mobile Batching Plant
Boom Length: AJSY25AJSY35AJSY50
Capacity: 25-50m³/h
Mixer: Twin shaft mixer
Installation Period: 0.5 days
Aggregate Feeder: 2×3.5 m³
Highly Mobile: Perfect for small projects and frequent relocations.
Compact and Convenient: Easy to move and set up in tight spaces.
AIMIX AJSY Mini Mobile Batching Plant Specifications
This type mainly includes AJSY25/AJSY35/AJSY50, and its productivity ranges from 25 m³/h to 50 m³/h. Here is one of the specifications about mini batching plant Indonesia in the following.
| Model | AJSY35 |
|---|---|
| Productivity | 35 m³/h |
| Mixer | JS750 |
| Mixer capacity | 0.75 m³ |
| Aggregate bins capacity | 2×3.5 m³ |
| Control | Manual/Fully automatic control (with touch screen) |
| Cement weighing | 500kg |
| Water weighting | Time Relay |
| Additive weighing | Time Relay |
| Main frame | Channel steel |
| Chassis Size | 7.8×2.6×2.95m |
AJZY Drum-Type Batching Plant
Boom Length: AJZY20AJZY40AJZY60
Capacity: 15-60m³/h
Hot Models: AJZY20, AJZY40, AJZY60
Mixer: JZM750-JZM1500
Mixing Period: 90-120 s
Compact Design: Simple structure suitable for small to medium projects.
Easy Setup: No foundation needed, which reduces installation time.
AIMIX AJZY Drum-Type Batching Plant Specifications
This type mainly includes AJT35/AJT40/AJT50/AJT60, and its productivity ranges from 35 m³/h to 60 m³/h. Here are batching plant specifications in the following.
| Model | AJZY 40 with 2 bins | AJZY-60 with 3 bins |
|---|---|---|
| Capacity | 30-40m3/h | 50-60m3/h |
| Mixer | JZM1000 (1m3) | JZM1500 (1.5m3) |
| Mixing Period | 40s | 40s |
| Discharging Height | 1.3m | 1.3m |
| Batcher | 2 bins x 5m3 | 3 bins x 5m3 |
| Feeding Height | 3.2m | 3.2m |
| Cement Weighing System | 500kg | 500kg |
| Water Weighing System | 300kg | 400kg |
| Horizontal Cement Silo | 50ton | 50ton |
| Screw Conveyor | 219x8mx11kW | 219x8mx11kW |
| Chassis Size | 8410x2000x780mm | 11100x2000x780mm |
| Tyres | 1000mm | 1000mm |
| Control System | Semi Auto with Control Panel | Semi Auto with Control Panel |
| Container Needed | 1*40HQ | 1*40HQ |
AIMIX Concrete Batching Plant Price List
When looking to buy a concrete batching plant terdekat, price is a key consideration. AIMIX offers a variety of batching plants to suit different needs and budgets. Whether you need a stationary, mobile, or containerized plant beton, you can find a model that fits your project. Here’s a simple overview of the concrete batching plant prices for our different models, designed to help you choose the best option for your needs.
| Type | Models | Batching Plant Price |
|---|---|---|
| Stationary Concrete Batching Plant | AJ25-AJ240 | $10,000-$400,000 |
| Containerized Stationary Batching Plant | AJ60-AJ180 | $50,000-$300,000 |
| Foundation-free Batching Plant | AJM25-AJM75 | $30,000-$100,000 |
| Mobile Concrete Batch Plant | AJY25-AJY60 | $30,000-$120,000 |
| Mobile Batching Plant With Pan Mixer | AJYL-25 | $30,000-$50,000 |
| New Type Mobile Batching Plant | AJS25 | $30,000-$50,000 |
AIMIX Concrete Batching Plant Working Indonesia and other countries
AIMIX automatic concrete batching plants are becoming increasingly popular worldwide. We export to countries like Indonesia, the Philippines, Uzbekistan, Sri Lanka, Thailand, Tajikistan, Malaysia, and East Timor. Our mixer batching plants are well-regarded for their reliability and efficiency. Customers trust our high-quality compact batching plant and value our commitment to delivering effective solutions and excellent support. Below are pictures from various construction sites where our plant batching in use.
AJ120 Batching Plant In Terdekat Indonesia
AJ90 Batching Plant In Sumatra Indonesia
AJY35 Batching Plant In East Java Indonesia
AJ90 Concrete Batching Plant in Batam Indonesia
AJ120 batching plant in Banten Indonesia
AJY60 mobile batching plant in the Philippines
AJ50 batching plant in Tajikistan
AJ35 batching plant in Uzbekistan
AJ50 batching plant in Thailand
AJ35 mini batching plant in Sri Lanka
How to Choose the Right Concrete Plant for Your Construction Needs?
Choosing the right concrete plant is essential for the success of your construction project. You need a plant batch that fits your specific needs, whether it’s for roads, bridges, water conservancy, or urban infrastructure. Here’s how you can make the right choice.
Understand Your Project Requirements
Evaluate Output Needs
Consider Space and Flexibility
Look at the Type of Construction
By focusing on the specific needs of your project, AIMIX helps you choose the best twin shaft mixer batching plant, ensuring efficient and smooth construction.
What Are the Advantages of Concrete Batching Plant?
A concrete batching plant offers several key advantages for construction projects. Here’s why investing in one dry or wet mix batching plant can benefit your projects:
-
Consistent Quality: Get uniform concrete with precise material mixing every time, ensuring stable quality across projects.
High Efficiency: Mesin batching plants automate the mixing process, reducing manual work and speeding up production.
Customizable Mixes: You can easily adjust material ratios to create concrete mixes tailored to specific project needs.
Large Output: These batch plants can produce high volumes of concrete quickly, ideal for large-scale construction.
Less Waste: Accurate material measurement helps reduce waste, saving costs and benefiting the environment.
Time-Saving: On-site production means concrete is always ready when needed, cutting down waiting time.
Better Control: With a batching plant mixer, you control the schedule and concrete production, ensuring smooth workflow.
Cost Savings: Producing concrete on-site can reduce reliance on external suppliers, lowering overall project costs.
By using a mixer batching plant di Indonesia, you improve efficiency, quality, and cost-effectiveness, ensuring better results for your project. See more gambar detail batching plant.
How to Get A Suitable AIMIX Concrete Batching Plant from AIMIX?
Choosing the right concrete batching plant from the perspective of project requirements is crucial for success. Here’s a clear guide to help you select the most suitable plant based on your engineering project needs:
Determine Project Size and Type
Large Projects: For high-rise buildings or large infrastructure projects needing high capacity and continuous operation, choose a AJ Series stationary belt type concrete batching plant.
Medium to Small Projects: For smaller buildings or road construction with limited space, opt for a AJ Series stationary skip hoist type concrete batching plant.
Production Capacity Needs
High Capacity Demand: If your project requires large volumes of concrete, select a high-capacity concrete plant like the stationary belt type.
Medium to Low Capacity Demand: For projects with lower production needs, a stationary skip hoist type or AJY Series mobile type batching plant will suffice.
Site Conditions
Fixed Site: For long-term, fixed-location projects, choose a stationary batching plant for large-scale production.
Frequent Relocations: For projects requiring frequent site changes, such as road construction or temporary projects, choose a mobile batching plant or AJSY Series mobile mini batching plant for easy relocation and installation.
Project Budget
High Budget Projects: Invest in high-performance, fully automated concrete plants for sale to enhance efficiency and quality.
Low Budget Projects: Opt for cost-effective models like skip hoist or mobile mini batching plants to meet needs while controlling costs.
Construction Timeline
Long-Term Projects: For bridges, tunnels, and other long-term projects, choose a stationary batching plant for stable, continuous production.
Short-Term Projects: For temporary facilities, use mobile or AJM Series foundation-free batching plants for quick setup and easy dismantling.
Construction Environment
Complex Environments: In mountainous or remote areas, choose mobile or foundation-free batch plants for flexibility and easy installation.
Urban Environments: Select eco-friendly, low-noise batching plants to minimize environmental impact.
Selecting the right concrete batching plant for sale from the perspective of project requirements involves considering project size, production capacity, site conditions, budget, construction timeline, and environment. By thoroughly evaluating these factors, you can choose the most suitable dry or wet mix batching plant dijual to ensure your project’s smooth and efficient completion.
What Is the Difference Between A Stationary and A Mobile Concrete Plant?
A stationary concrete plant and a mobile concrete plant serve similar purposes in producing concrete, but they differ significantly in terms of their design, functionality, and application.
Mobility and Installation
Stationary Concrete Plant: A stationary concrete plant stays in one location and requires a stable foundation. The setup involves significant time to install various components such as mixers, conveyors, and silos.
Mobile Concrete Plant: A mobile concrete plant is designed for easy transportation between sites. It is often mounted on a trailer or chassis, allowing for quick and straightforward setup and take-down, making it suitable for projects that need frequent relocation.
Capacity and Production Volume
Stationary Concrete Plant: These plants typically have higher production capacities and can produce large volumes of concrete efficiently. They are suited for large-scale construction projects where a continuous supply of concrete is needed over a long period.
Mobile Concrete Plant: Mobile plants usually have lower production capacities compared to stationary ones. They are better suited for smaller projects or projects that require concrete in different locations.
Flexibility and Application
Stationary Concrete Plant: The dry mix batching plant is generally used for long-term projects such as infrastructure development, large commercial complexes, and industrial facilities where the plant remains operational in one location for an extended period.
Mobile Concrete Plant: Mobile plants are ideal for short-term projects or projects with multiple sites, such as road construction, remote construction projects, or situations where the plant needs to be moved closer to the work site to reduce transportation time and costs.
Cost and Investment
Stationary Concrete Plant: The initial investment for a stationary plant can be higher due to the need for extensive groundwork, foundations, and permanent structures. However, they can be more economical in the long run for high-volume production.
Mobile Concrete Plant: While the initial cost might be lower, mobile batching plants can be more expensive per unit of concrete produced due to their smaller capacity and the costs associated with frequent relocation and setup.
Maintenance and Operation
Stationary Concrete Plant: Maintenance and operation can be more straightforward as the concrete mixing plant for sale remains in one place, allowing for the establishment of regular maintenance routines and easy access to utilities.
Mobile Concrete Plant: Maintenance can be more challenging due to the frequent movement and the need to set up and dismantle the plant repeatedly. However, their design often incorporates features that facilitate easier setup and maintenance.
Equipment Configuration
Stationary Concrete Plant: The concrete plant for sale has more space for additional equipment like large storage silos and multiple mixers, which can boost production efficiency. They often support advanced automation and precise control systems.
Mobile Concrete Plant: Mobile concrete mixer plant for sale compact and have limited space for extra equipment. They usually have simpler conveyor systems and smaller storage silos, making them easier to transport and set up quickly.
In summary, the choice between a stationary and a mobile concrete plant depends on the specific needs of the construction project, including factors such as project size, duration, location, and the need for mobility.
What Are the Components of A Concrete Batching Plant?
What are the concrete plant components? A concrete batching plant machine usually consists of the following bagian bagian batching plant:
Aggregate Batching System
It measures and distributes sand, gravel, and other materials to ensure accurate proportions.
Belt Conveyor
This conveyor transports the measured aggregates to the mixer quickly and efficiently.
Weighing System
It precisely measures aggregates, cement, and water to maintain consistent quality.
Control Room
Operators manage the production process here, ensuring smooth operation.
Concrete Mixer
The mixer combines all materials into a uniform concrete mixture, affecting the final quality.
Screw Conveyor
It delivers cement and other powders accurately from the silo to the weighing system.
Cement Silo
This silo stores cement safely, keeping it dry and uncontaminated.
These komponen batching plant work together to complete the work of concrete production and delivery.
How Does A Batching Plant Work?
A concrete batching plant operates in a systematic process to produce concrete efficiently. For a more visual explanation, you can watch the video for detailed insights into how the process works. Of course, here’s a step-by-step explanation of cara kerja batching plant beton in the following:
Feeding Aggregates
- First, raw materials like stone and sand are loaded into the batching machine. These aggregates are then measured accurately by weight.
Transporting Aggregates
- Once weighed, the aggregates are transferred to the concrete mixer. This is done either through a skip hopper or a belt conveyor, depending on the plant batch setup.
Adding Cement
- Cement is delivered to the weigh hopper using a screw conveyor. The amount is precisely measured to ensure the correct mix ratio.
Measuring Water
- Water is pumped into a separate weigh hopper, ensuring it’s the exact amount needed for the batch.
Additives
- If required, additives are also measured and transferred to the mixer.
Mixing Process
- The concrete mixer receives all the materials — aggregates, cement, water, and any additives. It mixes them for the set duration, ensuring uniformity.
Discharging Concrete
- After mixing, the fresh concrete is discharged into a concrete mixer truck or pumped directly to the construction site.
How To Set Up A Batching Plant di Indonesia
In this guide, we will walk you through the step-by-step process of setting up a batching plant terdekat, focusing on key components such as the concrete batching machine, concrete mixer, cement silos, and screw conveyors.
1. Prepare the Site
Before installation, it’s crucial to select a suitable location. Ensure the site is level and has adequate space for all equipment and materials. Proper planning of the layout can reduce transportation time and improve efficiency during operations.
2. Install the Batching Machine
The concrete batching machine is the first component to install. Place it on a stable foundation, ensuring that it is securely anchored. This silo batching plant is responsible for accurate aggregate measurement, so it’s important to install it correctly.
3. Set Up the Concrete Mixer
Next, install the concrete mixer. It should be positioned near the batching machine for easy material flow. Ensure all connections between the mixer and the other components are secure and aligned. Follow the manufacturer’s instructions for proper assembly.
4. Assemble the Cement Silos
Cement silos (batching plant silos) store the cement needed for concrete production. Install the silo batching plant on a stable base, ensuring they are firmly fixed in place. Connect the silos to the batching system using screw conveyors, which will transfer cement to the mixer.
5. Install the Screw Conveyors
Screw conveyors move the cement from the silos to the mixer. Install these conveyors securely and ensure they are properly aligned to avoid blockages. Make sure to test the conveyors to ensure they are functioning correctly.
6. Electrical/Control System Setup
Connect all equipment to the control system. The concrete batching plant control system allows operators to manage and monitor the batching process. Ensure all wiring is correctly installed and protected from environmental factors.
By following these steps, you can efficiently set up a plant batching. Make sure to check each installation stage carefully and adhere to safety guidelines throughout the proses batching plant.
How to Operate A Concrete Batching Plant?
What are the operations of batching plant? Some customers may be interested in how to operate the concrete batching plant. You can watch our on site batching plant video on Youtube to learn detailed concrete batch plant operations. The following is a step-by-step beginner’s guide for new users. You will have a good knowledge of how to operate a concrete batching plant after watching it. You can see more AIMIX batching plant video on Youtube here.
How Do You Start A Batch Plant Business?
How do I start a concrete plant business? Starting a concrete plant business requires careful planning and execution. Here’s a step-by-step guide to help you get started effectively:
- Research the Market: Analyze the demand for concrete in your area. Identify potential clients and study your competitors. This will help you understand market needs and set competitive prices.
- Create a Business Plan: Develop a detailed plan outlining your goals, target market, services, and financial projections. This plan will guide your operations and help secure funding.
- Choose a Location: Find a site with easy access to transport routes and raw material suppliers. Ensure the location meets zoning and environmental regulations.
- Obtain Permits and Licenses: Get the necessary permits and licenses from local authorities. This includes environmental, building, and business permits.
- Invest in Beton Plant: Purchase or lease normal or compact concrete batching plants that fits your needs and budget. Look for reliable mesin batching plant that meets industry standards.
- Set Up Supply Chains: Establish relationships with suppliers for raw materials like cement and aggregates. Ensure a steady supply to avoid production delays.
- Hire and Train Staff: Recruit skilled operators and technicians. Provide training on concrete mixing station equipment operation, safety, and quality control.
- Implement Quality Control: Set up procedures to monitor and ensure the quality of your concrete. Regularly test and inspect the concrete to meet industry standards.
- Market Your Business: Promote your services through a professional website, social media, and local ads. Highlight your strengths and past projects to attract clients.
- Manage Finances: Keep track of expenses, revenues, and profits. Use an accounting system to manage cash flow and regularly review financial performance.
By following these steps, you can establish a successful concrete plant business that meets market demands, operates efficiently, and achieves long-term growth.
Concrete Batching Plant FAQs
Q: What Is the Production Capacity of a Concrete Batching Plant?
Q: What Is A Batching Plant Used For
- Apa itu batching plant? What is a batch plant in concrete? What is a dry batch concrete plant? Some people may ask what’s concrete batching plant.
- A concrete batching and mixing plant is used to produce concrete – an important construction material widely used in many construction projects.
- By mixing cement, sand, aggregates, and water together according to a specific proportion, a beton batching plant can produce high quality concrete.
- A concrete mixing plant is an efficient equipment for producing concrete in a large amount.
Q: Are Concrete Batch Plants Profitable?
Q: How Long Does It Take to Mix Concrete for Batching Plant?
Q: How Much Does It Cost to Start A Concrete Batch Plant?
- Plant Size and Capacity: Larger batch plants with higher capacities are more expensive.
- Type of Batch Plant: Ready-mix, mobile, or stationary batch plants vary in cost.
- Concrete Batch Plant Equipment: Costs for mixers, silos, and controls.
- Location: Site preparation, permits, and infrastructure expenses.
- Operational Costs: Staffing, raw materials, and maintenance.
A detailed business plan and cost analysis will help you determine the exact investment needed.
Q: How is the Quality of Concrete Batching Plants Ensured by AIMIX?
- High-Quality Materials: We use durable, high-grade materials in the construction of our central mixing plant.
- Advanced Technology: Our concrete mixing plants feature the latest technology for accurate and efficient mixing.
- Rigorous Testing: Each concrete mix plant undergoes thorough testing and quality checks before delivery.
- Certification: AIMIX concrete batching and mixing plants meet industry standards and have the necessary certifications.
- Ongoing Support: We provide comprehensive after-sales support and maintenance services.
These practices help ensure that AIMIX automatic batching plants deliver consistent and reliable performance.
Q: What Grades of Concrete Can A Concrete Plant Produce?
- Standard Grades: Common grades like M20, M25, and M30 are used for general construction purposes.
- High-Strength Grades: Higher grades such as M40, M50, and above are used for specialized applications requiring stronger concrete.
- Customized Mixes: Concrete mix plants can also produce custom-grade concrete based on specific project requirements.
The exact grades depend on the plant batch’s equipment and mix design capabilities.
Q: How to Maintain Your Concrete Batching Plant Equipment?
- Regular Inspections: Check concrete plants daily for wear and tear. Look for issues with mixers, conveyors, and control systems.
- Clean Equipment: Clean the batching plant beton and mixers after each use to prevent buildup and ensure smooth operation.
- Lubricate Parts: Lubricate moving parts as recommended by the manufacturer to reduce friction and prevent damage.
- Check Calibration: Regularly calibrate scales and sensors to ensure accurate measurements and mix ratios.
- Replace Worn Parts: Replace any worn or damaged components promptly to avoid breakdowns and maintain efficiency.
- Follow Manufacturer Guidelines: Adhere to the maintenance schedule and recommendations provided by the concrete mixing batch plant manufacturer.
Proper maintenance keeps your beton batching plant running smoothly and extends its lifespan.
AIMIX Professional Local Services in Indonesia
AIMIX is a well-established batching plant supplier and manufacturer dedicated to serving the Indonesian market. With years of experience, we, as a professional perusahaan batching plant, are famous for our central batching plant China. We also provide not only high-quality batching plants but also comprehensive services to ensure your projects run smoothly. Our services include:
Customized Site Planning
We help design an efficient and suitable layout for your batch plant concrete to ensure maximum productivity.
Installation and commissioning
Our team provides on-site installation services and makes sure your concrete batch plant is fully operational.
Technical Training
We offer training sessions to equip your team with the knowledge to operate the concrete batch mix plant efficiently.
Lifetime Technical Support
Our experts from pabrik batching plant are always available to provide technical guidance whenever needed.
Local Branch and Warehouse
With a branch office and warehouse in Indonesia, we ensure faster delivery of parts and quicker response times.
Customer-first Service
From the initial consultation to after-sales support, we prioritize customer satisfaction with personalized services.
In summary, AIMIX stands as your trusted partner for beton batching plant solutions in Indonesia. From installation to technical support, AIMIX is committed to helping you achieve success with efficient, high-quality concrete production. Choose AIMIX for dependable dry mix batching plant and unparalleled customer care tailored to your project needs.
In Conclusion
In summary, if you’re searching for a cement batching plant for sale in Indonesia, don’t wait! Contact us today to get the best concrete plant price. Simply leave your message here, and our local sales team in Indonesia will respond within 24 hours! AIMIX is here to provide the most efficient and cost-effective concrete mixing solution for your project needs.
