Mobile batching plant for sale offers an ideal solution for projects that require on-site concrete production. With capacities ranging from 25m³/h to 120m³/h, mobile batching plant Indonesia can handle various project sizes, from small road paving to large highway construction. Its compact design and wheel-based structure make it easy to move and set up, saving time and costs. For projects with multiple locations or short construction periods, concrete mobile batch plants are a reliable solution.
Capacity: 25m³/h-120m³/h
Efficiency and Flexibility
Cost-effective and Easy Transport
Concrete Batching Plant Cases in Indonesia
AJY60 Mobile Concrete Batching Plant
Delivery time: July 2024
Location: in Besica, Indonesia
Customer Review：Mr. Sam, Mr. Vincent, and their team did an excellent job setting up our concrete mobile batching plant. They worked efficiently and made sure everything was running smoothly. We appreciate their hard work and look forward to working with AIMIX for ongoing support and maintenance.
AJY35 Mobile Concrete Batching Plant
Delivery time: March, 2022
Location: in Dumai, Indonesia
Customer Review：The AJY35 mobile batching plant is efficient and easy to use. AIMIX provided great support during installation. It has improved our project efficiency. Highly recommended!
Types of Concrete Mobile Batching Plant in AIMIX
AIMIX provides a variety of mobile concrete batching plants for sale to suit diverse construction needs in Indonesia. These concrete mobile batch plants are designed for efficiency, flexibility, and ease of transport, making them ideal for projects with multiple sites or short construction durations. Depending on your project requirements, AIMIX offers three main types: AJY Series, AJZY Series Drum Type, and AJSY Series New Mobile type Batching Plant.
AJY Mobile Concrete Batching Plant
The AJY mobile concrete batching plant is a versatile and high-performing solution for on-site concrete production. Its semi-trailer design ensures easy transport and quick setup, making it an excellent choice for projects requiring mobility and efficiency.
Characteristics of Mobile Batching Plant for Sale
- Models Available: AJY25, AJY35, AJY50, AJY60, etc.
- Capacity: 25-120 m³/h
Key Features of AJY Series Batching Plant
- Twin-Shaft Mixer Design: Ensures fast and uniform mixing, ideal for high-quality concrete production.
- Low Energy Consumption: Efficient power use reduces operational costs.
- Durable Components: Long life of wear parts minimizes maintenance needs.
- Compact and Flexible: Easy to move between sites and install quickly.
This batching plant mobile is particularly suited for construction projects such as highways, bridges, and urban infrastructure, where time and mobility are critical. With its reliable performance, the AJY series supports seamless operations even in demanding conditions, ensuring your project stays on schedule.
AJZY Drum Type Mobile Batching Plant
The AJZY Drum Type is an economical and reliable option for concrete production, equipped with a reversible drum mixer that ensures smooth mixing and discharge. Its simple design and mobility make it a practical choice for medium-sized projects across Indonesia. Let’s learn more about the mobile type small concrete batching plant.
Characteristics of Drum Mobile Batching Plant
- Models Available: AJZY35, AJZY50, AJZY60
- Capacity: 35-60 m³/h
- Mixer Type: Reversible drum mixer (JZM750-JZM1500)
Key Features
- Reversible Drum Mixing Technology: Mixes concrete in the clockwise direction and discharges it in the anti-clockwise direction.
- Cost-Effective Operation: Simple design reduces maintenance requirements. Lower energy consumption compared to traditional mixers.
- Mobility and Flexibility: Compact and lightweight design for easy transportation. Quick setup at new sites to save time and resources.
The AJZY series is ideal for contractors looking for an affordable and portable batching plant for sale for projects like road paving, small-scale infrastructure, or rural development. With its focus on practicality and performance, the AJZY Drum Type Mobile Batching Plant Indonesia is a dependable choice for efficient concrete production.
AJSY Mobile Concrete Batching Plant
The AJSY small mobile concrete batching plant is designed for efficiency and convenience, offering a compact structure that simplifies installation and operation. This foundation-free mini concrete batch plant is ideal for projects with space limitations or cost concerns, delivering reliable performance and high-quality concrete.
Characteristics of Compact Mobile Batching Plant
- Models Available: AJSY35, AJSY50
- Capacity: 35-50 m³/h
- Maximum Aggregate Size: 80/60 mm
- Product: low-collapse, dry-hard, plastic, lightweight concrete and mortar
Key Features
- Compact Design: Occupies minimal space, making it suitable for small or congested sites.
- Foundation-Free Installation: Reduces setup time and saves on building costs.
- High Efficiency: Optimized for consistent and reliable concrete production.
- Cost-Effective: Designed to lower basic production costs while maintaining quality.
The AJSY series is an excellent choice for projects requiring a balance of affordability and performance, such as rural infrastructure, residential developments, or short-term construction tasks. Its ease of use and quick installation make it a preferred option for contractors across Indonesia.
Mobile Concrete Batching Plant Technical Specifications
Understanding the technical specifications of a mobile concrete batching plant is essential for selecting the right model for your construction needs. Each component plays a crucial role in ensuring efficient and reliable concrete production, from mixing capacity to mobility features. Below is a detailed table outlining the key specifications of AIMIX mobile concrete batching plants for sale.
| Parameters/Model | AJY-25 | AJY-35 | AJY-50 | AJY-60 | AJY-75 | AJY-90 | AJY-120 |
|---|---|---|---|---|---|---|---|
| Mixer | JS500 | JS750 | JS-1000 | JS1000 | JS1500 | JS1500 | JS2000 |
| Mixer discharge capacity | 0.5m³ | 0.75m³ | 1m³ | 1m³ | 1.5m³ | 1.5m³ | 2m³ |
| Productivity (m³/h) | 25m³/h | 35m³/h | 50m³/h | 60m³/h | 75m³/h | 90m³/h | 120m³/h |
| Aggregate Material Quantity (m3) | 2×6m3 | 2×8m3 | 2×8m3 | 2×10m3 | 2×10m3 | 2×12m3 | 2×12m3 |
| Discharging Height (m) | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 |
| Weighing Accuracy | Aggregate Weighing Accuracy： ±2% | ||||||
| Powder Material Weighing Accuracy：±1% | |||||||
| Water Weighing Accuracy：±1% | |||||||
| Additive Weighing Accuracy： ±1% | |||||||
| Installation Power (kW) | ≈60.8 | ≈72.3 | ≈92 | ≈92 | ≈102 | ≈120 | ≈160 |
| Traction Type | Semi-trailer | ||||||
| Power Supply | 220V/415V/440V/380V/, 50HZ/60HZ, 3Phase | ||||||
AJY-60 Concrete Mobile Plant for Sale
- Model: AJY-60
- Concrete Output(m3/h): 50
- Mixer Model: JS-1000
- Mixing Cycle Period(s): 60
- Rated Input Volume of Batching Machine(L): 1600
| Model | AJZY 40 with 2 bins | AJZY-60 with 3 bins |
|---|---|---|
| Capacity | 30-40m3/h | 50-60m3/h |
| Mixer | JZM1000 (1m3) | JZM1500 (1.5m3) |
| Mixing Period | 40s | 40s |
| Discharging Height | 1.3m | 1.3m |
| Batcher | 2 bins x 5m3 | 3 bins x 5m3 |
| Feeding Height | 3.2m | 3.2m |
| Cement Weighing System | 500kg | 500kg |
| Water Weighing System | 300kg | 400kg |
| Horizontal Cement Silo | 50ton | 50ton |
| Screw Conveyor | 219x8mx11kW | 219x8mx11kW |
| Chassis Size | 8410x2000x780mm | 11100x2000x780mm |
| Tyres | 1000mm | 1000mm |
| Control System | Semi Auto with Control Panel | Semi Auto with Control Panel |
| Container Needed | 1*40HQ | 1*40HQ |
AJZY-60 Reversible Concrete Batching Plant
- Model: AJZY-60
- Concrete Output(m3/h): 50-60
- Mixer Model: JZM1500
- Motor Power(KW): 11×2
- Mixing Time(S): 40
| Model | AJSY35 |
|---|---|
| Productivity | 35 m³/h |
| Mixer | JS750 |
| Mixer capacity | 0.75 m³ |
| Aggregate bins capacity | 2×3.5 m³ |
| Control | Manual/Fully automatic control (with touch screen) |
| Cement weighing | 500kg |
| Water weighting | Time Relay |
| Additive weighing | Time Relay |
| Main frame | Channel steel |
| Chassis Size | 7.8×2.6×2.95m |
AJSY-35 Small Mobile Batching Plant
- Model: AJSY-35
- Concrete Output(m3/h): 35
- Mixer: JS750 (0.75m3)Twin Shaft Concrete Mixer
- Mobile Cement Silo(t): 50
- Aggregate Batching Machine with 2 bins: PLD800
Mobile Concrete Batching Plant Price
When considering the purchase of a mobile concrete batching plant, it is important to understand how mobile batching plant price correlates with plant capacity and features. For mobile batch plants with a productivity range of 25m³/h to 120m³/h, the mobile concrete batching plant price typically falls between $30,000 and $120,000. Contact us to get the harga batching plant mobile.
- Capacity: 25m³/h – 120m³/h
- Price Range: $30,000 – $120,000
- Prices depend on factors such as the model, customization options, and additional services like installation.
- AIMIX offers competitive pricing, ensuring high-quality and reliable plants for projects across Indonesia.
Factors That May Influence the Mobile Concrete Batching Plant Price in Indonesia
When considering the purchase of concrete portable batch plants for sale, several factors can affect the mobile concrete plant price. AIMIX offers a variety of mobile batching plants, with prices starting from around $30,000 USD for models like the AJY, AJT, AJL-25, and AJSY-25. However, to give you an accurate harga batching plant portable, more details about your specific needs are necessary. Below are some key factors that influence the cost of mobile concrete batching plants:
Concrete Yield Capacities
Component Standards
Control System Brand
Customizable Features
Shipping Fees
By considering these factors, you can select a mobile concrete batching plant that fits your budget and meets the specific needs of your project in Indonesia. AIMIX is committed to providing high-quality portable concrete plants with the best value for your investment.
AJL-25 Planetary Portable Batching Plant
AJL-25 Mini Mobile Concrete Batching Mixing Plant
- Model: AJL-25
- Concrete Output(m3/h): 25
- Mixer Model: Planetary concrete mixer
- Bag cement hopper(t): 2
- Discharging Capacity(L): 500
Services in Aimix Group in Indonesia
As one of the leading mobile concrete batching plant manufacturers, PT. AIMIX GROUP INDONESIA has sold countless of mobile batching plants and other kinds of construction machines to Indonesia, including Jakarta, Surabaya, Bandung, Metan, Batam, Papua, Ambon, Sabang, and so on. AIMIX is committed to offering comprehensive after-sales services to support customers across Indonesia. Our local partners ensure that you receive full assistance throughout the process, including:
Delivery & Customs Services
AIMIX takes care of the entire delivery process, including customs clearance and transportation, ensuring your mobile batching plant ready mix reaches your site without delays.
Installation & Training Services
Our experienced team will handle the installation of the batch plant at your site and provide thorough training to your operators, ensuring safe and efficient use of the equipment.
Maintenance & Spare Parts
We offer lifetime maintenance services, and spare parts are available in local warehouses across Indonesia to reduce downtime and ensure your concrete batching plant mobile continues to perform optimally.
Warranty & Ongoing Support
Enjoy a one-year free warranty and continuous technical support, including regular site visits, to ensure your portable batching plant’s long-term efficiency and productivity.
Mobile Batching Plant Exported to Global Countries
As one of experienced mobile batching plant manufacturers and exporters in China, Aimix group co. ltd has developed for more than 40 years and expanded our business to overseas countries. And Aimix has exported our mobile concrete mixing plants to many countries over the world such as the Philippines, Pakistan, UK, Indonesia, Vietnam, Sri Lanka, Bangladesh etc. From 2019, we have sales, offices, local agents, and local service partners in Indonesia.
AJSY35 mobile batch plant in Malaysia
AJSY35 mobile concrete batch plant in Nigeria
AJY35 mobile batching plant in Malaysia
AJY35 mobile concrete mixing plant in the Philippines
AJY60 portable batching plant concrete in Kazakhstan
AJY-35 Working in Indonesia for Port Construction
AJT-60 Working in Ambon, Indonesia for Building A Power Station
Mobile Batching Plant 60 Cubic Meter Working in the Philippines for Roading Paving Construction
AJY-35 Working in Uzbekistan for Building Bridge
AJY-35 Working in Uzbekistan for Building An Isolation Hospital
What Are the Advantages of Mobile Concrete Batching Plant
What are the advantages of using a mobile concrete batching plant? The AJSY35 portable concrete batching plant is a high-performance, foundation-free, and easy-to-install solution, designed specifically for clients who frequently change construction sites and require high-quality concrete production. This portable concrete mixing plant is ideal for a wide range of projects, such as road construction, water conservancy, power, metallurgy, mining, ports, bridges, and urban construction.
Efficient Mixing System
The mobile batch plant concrete is equipped with a JS750 twin-shaft compulsory mixer, known for its high efficiency in producing dry, semi-dry, and plastic concrete. This ensures consistent, high-quality mixes for various construction needs.
Flexible Discharge Mechanism
The mixer features both full and semi-open discharge gates, offering flexibility in adjusting the discharge speed, which improves operational efficiency and allows for tailored concrete outputs.
Precise Weighing System
Each material is weighed separately, ensuring accuracy in the mix. Aggregate weighing has an accuracy of ±2%, and cement is weighed with an accuracy of ±1%, providing precise mix proportions for superior concrete quality.
Pre-Installed Piping and Systems
The water and additive pipelines are pre-installed with galvanized steel pipes, which eliminates the need for on-site installation and minimizes setup time. The layout is designed to be neat and organized for ease of maintenance.
Corrosion-Resistant Additive Pump
The concrete batching plant mobile comes with a stainless steel corrosion-resistant pump for additives, ensuring long-term durability and preventing any damage from harsh chemicals, which extends the pump’s lifespan.
Dual Operating Modes
The control system is versatile, allowing operators to switch between manual and automatic modes with ease. This feature enhances the user experience and gives flexibility in operation based on project requirements.
Easy Plug-and-Play Electrical System
All electrical components are pre-installed and equipped with aviation-style quick-connect plugs. Customers only need to connect to an external power source, allowing for fast and hassle-free installation and startup.
Compact and Space-Efficient Design
The AJSY35 concrete batching plant mobile has a compact design, which minimizes the space it occupies while maximizing efficiency. The majority of components are pre-assembled, reducing the time required for installation on-site.
Easy Mobility and Quick Setup
The concrete batching plant mobile is mounted on engineering tires with lifting legs, allowing for quick relocation without the need for disassembly. This feature makes it perfect for projects that require frequent site changes, ensuring minimal downtime.
With its robust design and versatile features, the AJSY35 dry mobile concrete batching plant is a reliable choice for construction projects in Indonesia. Whether you are working on a temporary site or require frequent relocations, this dry mix concrete batching plant mobile offers the flexibility, efficiency, and high-quality concrete production you need.
Benefits To Invest A Mobile Batching Plant in Indonesia
There are a lot of benefits if you invest a mobile concrete mixer plant in Indonesia. And I will list some of them below. Contact us for an inquiry now if you need to know the cost of mobile ready mix concrete plant in Indonesia!
- 1. When installing the mobile concrete plant for sale, you only need to choose a flat space because it is a foundation-free mobile mixing plant. And it can be put into production a few hours after you install it well. Therefore, it is very suitable for your construction work with tight schedules.
- 2. It is equipped with tires and traction pins. And its maximum dragging speed is 60km/h. Besides, you can move the main frame and accessories at the samee time. Therefore, it is a cost-effective way for you to transfer it from site to site.
- 3. It is suitable for producing dry-hard, semi-dry-hard, plastic and various proportions of concrete.
- 4. Aimix adopts international well-known brands for the mixing host reducer, metering sensor and control system so that aimix batching plant portable has lower failure rate and higher measurement accuracy. These features can help you save a lot of maintenance cost and save cement cost.
- 5. It uses computer control system so that you can easily operate the machine.
- 6. All the operations are monitored by the dynamic panel displayed in the control room. Hence, you can easily master all the operation conditions, store and print report data.
How Does A Mobile Concrete Batching Plant Work?
How does a mobile batch plant work? A mobile concrete batching plant is designed to efficiently produce high-quality concrete directly on-site, with a streamlined process that ensures accuracy, speed, and flexibility. Want to learn more about how does a concrete batching plant work? Let’s delve into it together!
Material Storage
Cement is stored in a cement hopper, usually with a capacity of around 1.5m³. The cement is weighed before being discharged into the mixer. The material is transferred to the cement weighing bin through a screw conveyor.
Aggregates (sand and gravel) are stored in separate bins. These materials are weighed individually using an automatic weighing system before being conveyed to the mixer.
Weighing and Metering
Cement and Aggregates are weighed accurately by separate weighing systems. This ensures that each component is mixed in the correct ratio. Cement is weighed on a separate scale to prevent any errors in proportioning. Aggregates are weighed individually to maintain precision in the mix.
Water and Additives are measured via a time-based metering system, ensuring that the exact amount is added to the mix for optimal consistency.
Mixing Process
The core of mobile concrete batch plants for sale is the twin-shaft compulsory mixer, where all the materials are mixed together. The materials (cement, aggregates, water, and additives) are transferred to the mixer, where they are thoroughly blended to form a uniform concrete mix. The twin-shaft mixer ensures a fast, efficient, and consistent mixing process suitable for a wide range of concrete types.
Control System
The entire operation is controlled through a centralized control system. The system allows the user to input the desired mix proportions and monitor the small mobile concrete batch plants’ performance.
The control system offers both manual and automatic modes, giving operators the flexibility to choose their preferred level of control. Parameters like the amount of cement, aggregates, water, and additives can be adjusted easily through the touch screen interface, allowing for quick changes to mix designs.
Mobility and Setup
The mobile batch plant concrete is mounted on a mobile chassis with wheels and lifting legs. This allows the entire batching plant to be easily moved from one job site to another without the need for disassembly.
The lifting legs provide stability during operation, ensuring the concrete batching plant mobile remains level and secure for smooth mixing and material handling.
Discharge and Delivery
Once the concrete has been mixed, it is discharged into the desired delivery system. The discharge can be directed to ready-mix trucks or directly into the required site, depending on the specific project needs.
The quick discharge mechanism ensures minimal downtime between batches, optimizing production efficiency.
The working principle of a mobile concrete batching plant is designed to be flexible, efficient, and precise. With its compact and mobile design, it offers excellent mobility for changing construction sites, while its automated and precise weighing and mixing systems ensure high-quality concrete production every time. Whether for small-scale infrastructure projects or large construction sites, the portable concrete batch plants’ design meets the needs of a wide variety of concrete mixing applications.
How to Install the Mobile Concrete Batching Plant?
When receiving your mobile concrete batching plant from AIMIX, the equipment will be delivered with certain components disassembled due to shipping and container size restrictions. Before the first use, you will need to assemble these components. You may ask”How do I set up a mobile concrete batching plant?” Here’s a simple, step-by-step guide about the mobile concrete batching plant setup and operation guide.
Installing the Lifting Legs
- Upon receiving the plant, the first task is to assemble the lifting legs. The plant comes with five mechanical lifting legs, which will need to be attached to the appropriate positions on the chassis.
- Two of the legs are positioned on each side of the mobile batch plant concrete, and the remaining one is located at the towing device (front).
- Due to the weight of the equipment (approximately 8.5 tons), it is recommended to use an appropriate crane for lifting and stabilizing the mobile concrete plants.
- Once the mobile batch plant for sale is securely in place, you can proceed with installing the lifting legs one by one to ensure stable support for the entire structure.
Assembling the Trailer Axles and Tires
- After securing the lifting legs, the next step is to assemble the trailer axles and tires. Begin by positioning the trailer axles into the corresponding locations on the chassis.
- Once this is done, install the tires and tighten the bolts securely. Additionally, don’t forget to install the mudguards to protect the tires from dirt and debris during operation.
Setting Up the Cement Weighing Hopper
- The cement weighing hopper needs to be installed above the concrete mixer. Start by attaching the cement weighing frame in its designated position.
- Once the frame is in place, lift and position the cement silo weighing hopper, ensuring the sensor and vibration motor connections are made using quick-connect fittings. Next, assemble the simple cement silo according to the instructions.
- Finally, the cement screw conveyor should be installed to connect the silo with the weighing hopper, completing the setup of the cement handling system.
Electrical and Plumbing Connections
- Before shipping, the electrical wiring and water/additive pipelines are pre-installed.
- Therefore, once the mechanical components are assembled, the next step is to complete the final wiring connections.
- This includes making sure the power supply is connected correctly, as well as confirming the water and additive pipes are in place. Once everything is connected, you can proceed to test the system.
Preparing the Pumps
- The water pump and additive pump must be prepared for the first use.
- This involves filling both pumps with their respective substances—water for the water pump and additives for the additive pump.
- Place the intake valves into the water tank and additive container, ensuring they are properly positioned.
Conducting the Trial Run
- With mobile concrete batch plant for sale fully assembled and connected, the next step is to perform a trial run. Begin by turning on the power supply and switching to manual mode.
- Use the control panel to test each motor and check its functionality. Ensure that the concrete mixer, belt conveyor, and screw conveyor motors rotate in the correct direction.
- Also, inspect the mixer blades for proper clearance from the lining plate. Next, start the air compressor and monitor the pressure gauge to confirm it reaches the required pressure.
- Additionally, test the mixer door and the cement weighing butterfly valve to ensure smooth operation.
Reference Flow Rates
- The water pump has a reference flow rate of 14.2 KG/S, while the additive pump’s flow rate is 0.88 KG/S.
- These values are intended as a guideline; actual measurements should be confirmed during the trial run.
Final Adjustments
- Before starting production, the control system comes pre-programmed with default concrete mix ratios.
- Depending on local concrete requirements and available materials, you may need to adjust the mix ratios accordingly.
- Always verify the final mix through production testing to ensure it meets your project’s specifications.
This guide provides a clear and concise outline of the steps required to install and set up your mobile concrete batching plant. Be sure to follow the instructions carefully to ensure safe operation and optimal performance. If you need further assistance, AIMIX offers full support with installation and training services.
Maintenance and Care of Mobile Concrete Batching Plant
How to maintain mobile concrete batching plants? To ensure the smooth operation and maximize the efficiency of the portable batch plant for sale, regular maintenance and inspection are essential. The following maintenance tasks should be performed periodically. Let’s learn how often should a mobile concrete batching plant be maintained.
Pre-Operation Checklist (Before Each Use)
- Air Compressor: Check that the air compressor is operating at around 0.8 MPa.
- Water/Admixture Pumps: Check if the pipes are clear and not obstructed.
- Weighing Hopper: Verify cement hopper and discharge door are smooth.
- Mixer Blades: Inspect the mixer blades and the connection screws for tightness.
- Electrical System: Ensure all the components are secure and correct.
- Lubrication: Confirm adequate lubrication in all required points.
- Belt Alignment: Confirm that the belts are running straight without deviation.
Post-Operation Maintenance (After Each Shift)
- Cleaning: Clean the mixer, discharge doors, and other components of concrete residue. Use water to wash out any remaining concrete.
- Lubrication: Add lubrication oil to all necessary lubrication points.
- Winter Care: In freezing temperatures, drain any liquid from the water and admixture pipelines.
- Air Compressor: Release any air and water from the compressor tank.
- Power Off: After use, ensure all switches are in the “off” position and disconnect the main power supply.
Weekly Maintenance Checks
- Concrete Residue: Inspect the mixer drum for hardened concrete. Remove any residue if necessary.
- Air System: Examine the pneumatic system for air leaks, and ensure the cylinders operate reliably.
- Lubrication Check: Inspect and replace lubrication oil in the reduction gearbox if required.
- Water System: Verify that the water suction valve works properly.
- Electrical Components: Inspect the electrical components for damage and replace any faulty parts.
- Seal Check: Inspect shaft seals for leaks and ensure they are properly sealed.
Monthly Maintenance
- Follow Weekly Maintenance: Ensure all weekly maintenance tasks are completed.
- Screw Conveyor: Check for blockages or foreign objects inside the screw conveyor and remove them if necessary.
Annual Inspection and Overhaul
- Comprehensive Inspection: Perform all checks listed in the daily, weekly, and monthly maintenance tasks.
- Parts Replacement: Inspect and replace worn-out or damaged components. This includes parts such as belts, gears, and seals, if necessary.
By following these maintenance steps, you can keep the mobile concrete batching plant in good working condition, extend its service life, and ensure the production of high-quality concrete.
How to Operate a Mobile Concrete Batching Plant?
Operating a mobile concrete batching plant is key to ensuring smooth and efficient concrete production. By following the correct steps, you can make sure the concrete batching plant mobile runs well and produces high-quality concrete for your construction projects. This guide will walk you through the essential steps, from setting up the mobile concrete batch plants to cleaning up after production. Proper operation ensures the equipment works efficiently and meets your project needs.
Preparation: Setting Up for Success
- Move the portable batching plant for sale to a suitable location, ensuring the ground is level.
- Use the leveling legs to lift the equipment, ensuring the tires are slightly off the ground to stabilize the mobile plant concrete.
- Check and fill the aggregate bins (sand, gravel) with appropriate materials, ensuring they meet the requirements.
- Fill the cement silo and prepare the water tank and additive box.
Essential Equipment Check: Ensuring Optimal Performance
- Check the electrical components and connections to ensure the power supply is functioning properly.
- Ensure that the air compressor, mixer, and conveyors are in good condition.
- Check the lubrication points to ensure that all lubrication systems are working correctly.
Starting Up: Powering On for Efficient Production
- Turn on the main power switch from the control panel.
- Start the air compressor and check if the pressure gauge is working properly.
- Start the concrete mixer and verify that the blades and liners have the proper clearance and that the mixer rotates in the correct direction.
Mix Design Setup: Tailoring the Perfect Concrete Blend
- Input the required concrete mix proportions (sand, gravel, cement, water, additives) into the control panel.
- Check that the aggregate and cement weigh hoppers are zeroed; manually adjust if necessary.
- Enter the total production volume, ensuring the mix design is accurate.
Automatic Production Mode: Streamlining the Mixing Process
- Switch to automatic mode and start the production process.
- The system will automatically mix concrete according to the set proportions.
- Monitor the production process to ensure that all parameters remain within the normal range.
Post-Production Care: Cleaning for Longevity and Efficiency
- After production, immediately clean the mixer, conveyors, and other components to prevent concrete residue.
- Clean the cement weigh hopper and aggregate bins to ensure no leftover material remains in the equipment.
Safety Tips for Operating Mobile Concrete Batching Plants
Ensuring the safe operation of a mobile concrete batching plant is essential for both efficient production and the safety of the workers. By following basic safety protocols and performing regular checks, you can avoid common issues and keep your equipment in top condition. In this guide, we’ll outline some simple yet important safety measures that every operator should follow to ensure smooth and safe plant operation.
Safety Guidelines for Operation
- Avoid Stopping the Mixer During Operation: Never stop the mixing process abruptly. If there is a power failure, immediately open the discharge door to release the mixture and prevent it from hardening inside the mixer.
- Initial Inspection and Tightening: After the first 1-2 shifts of use, check all fasteners and tighten them to ensure stable operation.
- Regular Equipment Checks: Frequently inspect control switches, buttons, indicator lights, and limit switches for proper functionality.
- Lubrication and Maintenance: Periodically check and replace lubricants for the electric drum, reducers, air compressor, and other key components to ensure smooth performance.
- Prevent Unexpected Shutdown: Never stop the mixer during operation. If power failure occurs, open the discharge door and release the mixture to avoid material solidification.
Emergency Protocols
- Power Off During Maintenance: Always disconnect the power supply before performing maintenance. Assign a person to supervise while maintenance is underway.
- Control Mode Consistency: Do not change the operating mode (manual or automatic) while the system is running. Keep the mode consistent to avoid operational errors.
- Emergency Stop Protocol: In case of any malfunction during operation, immediately press the emergency stop button, disconnect the power supply, and inspect the issue. Restart only after resolving the problem.
- Feeding Alerts for Aggregates: Pay attention to the indicator lights for aggregate bins. The green light means it is time to refill the bin, while the red light indicates batching is in progress. Do not feed aggregates when the red light is on.
- Continuous Oil Pump Operation: Keep the oil pump working in “continuous” mode during operation. Do not stop it unnecessarily and always monitor the oil supply to ensure it is functioning properly.
By following these guidelines, you can ensure the safe and efficient operation of your mobile concrete batching plant, preventing unnecessary downtime and enhancing the longevity of the equipment.
What Are the Differences Between Mobile And Stationary Concrete Batching Plants?
Both mobile and stationary concrete batching plants share similar operation processes, but they have distinct differences that cater to different needs. Here’s a comparison to help you decide which is more suitable for your project in Indonesia:
Transportation of Raw Aggregates
- Mobile: Uses a belt conveyor to transport raw aggregates, making it suitable for compact and flexible operations.
- Stationary: Typically uses a skip hopper or a belt conveyor for aggregate transport, often depending on wet mix batching plant configuration.
Production Capacity
- Mobile: Offers capacities ranging from 25m³/h to 120m³/h, which is ideal for smaller to medium-sized projects.
- Stationary: Can handle higher capacities, ranging from 25m³/h to 240m³/h, making it better suited for large-scale or commercial projects.
Foundation Requirements
- Mobile: Does not require a foundation, saving costs on construction and installation.
- Stationary: Requires a firm foundation, which increases installation costs and time.
Application and Flexibility
- Mobile: Best for projects with changing locations, such as rural construction or temporary projects, where mobility is crucial.
- Stationary: Ideal for long-term, fixed-site projects like commercial concrete production or large infrastructure projects.
FAQs About Mobile Concrete Batching Plants
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How much does a mobile concrete batching plant cost?
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In Conclusion
Invest in an AIMIX mobile concrete batching plant to streamline your construction projects. With its flexibility, efficiency, and reliable performance, it’s the perfect solution for your concrete production needs. If you are planning to invest in a mobile concrete batching plant for sale in Indonesia, AIMIX GROUP is your ideal partner. Contact us today for more information about the jual batching plant portable!
AJS25 portable batching plant with simple structure price?
Need a mobile batch plant that is equipped with mixing and scales
Our company is an andesite mining company,
and currently wants to do business development in the field of batching plants.
For that, please help with supplying equipment with a capacity of +/- 15,000 m3 per month.
I am interested in the mobile batch plant.
I need mor info about the product
Regards
Edua
I want to ask about the price and catalog of AJY35 mobile batching plant.
1. what is the price for a portable batching plant with a capacity of 25 m3 for 1 unit.
2. Is the portable batching plant with a capacity of 25 m3 equipped with aggregate scales?
3. Apart from the batching plant, does Amix Group have a mini capacity concrete pump product?
We ask for complete pictures of the parts of this mobile batching plant,
prices, explanations of the working system of the batching plant,
the area of moving land to make this plant and all information about it.
Dear Aimix
I am looking for a mobile mini mix/ mobile batching plant, Capacity for 25m3
Please kindly send me your quotation. Thank you.