Ready Mix Concrete Plant Provides High-Quality Concrete Supply Solutions
Reliable Quality – Consistent, high-strength concrete for every project.
On-Demand Supply – Timely and precise concrete delivery to meet needs.
Cost Efficiency – Optimizes material use, reducing waste and saving money.
Time-Saving – Fast batching and delivery to speed up construction.
Sustainability – Eco-friendly production methods that meet regulations.
Comprehensive RMC Plant Services Locally
Ready Mixed Plant in Stock – Available in warehouses across Indonesia.
Site Services – Free inspection, planning, and foundation guidance.
Design & Installation – Custom designs and professional equipment setup.
Parts Supply & Support – Access to original parts and local service points.
Agent Opportunities – Become an agent and benefit from ROI analysis and growth.
Environmental Friendly Ready Mixed Concrete Plant
High Productivity: 120m³/h – 400m³/h Output Capacity
Eco-Friendly Operation: 100% Enclosed Processing for Cleaner Environment
Dust Control: Advanced Dust Isolation System for Cleaner Air
Noise Reduction: Effective Noise Isolation for Quieter Operation
Sustainable Design: Built with Environmental Protection in Mind
60m³ Ready Mix Plant Ready Stock in Surabaya
Expert Installation Support: Professional Local Assistance for Quick Setup
Rapid Spare Parts Delivery: Easy Access to Spare Parts for Minimal Downtime
Full 12-Month Warranty: Comprehensive Coverage for Peace of Mind
Advanced Technology: Cutting-Edge Features for Enhanced Performance
Ready-mix concrete plant is crucial for modern construction, providing a reliable supply of high-quality concrete with precision and efficiency. It helps contractors meet deadlines by reducing manual labor, cutting material waste, and ensuring consistent mixes. As construction needs increase, investing in a good RMC plant near me leads to higher productivity, cost savings, and stronger buildings. Next, we’ll give an overview of the ready-mix concrete plant.
Stationary/Mobile/Compact/Drum Type
New RMC Plant Capacity: 15-400m³/h
Ready Mix Batch Plant Price Starts from $10,000
AIMIX RMC Plant All Around The World, Not Only Indonesia
Global construction industry is growing rapidly, demanding reliable and efficient concrete solutions. AIMIX concrete ready mix plant for sale has been a trusted choice for contractors across the world, delivering efficiency, durability, and cost-effectiveness for projects of all sizes. Let these success stories show you why AIMIX is the trusted choice for local construction needs.
60m³/h Stationary Ready Mix Batching Plant for House Construction
Model: AJ-60
Delivery time: January 2025
Location: in Palembang, Indonesia
Customer Review：AIMIX’s 60m³/h ready mix concrete batching Plant Concrete has been a great asset for our house construction project in Palembang. The batch mixing plant was delivered on time and is performing reliably. We’re impressed with your professional support, which helped us resolve any issues quickly and efficiently.
60m³/h Stationary Concrete Ready Mix Plant for Supplying Concrete
Model: AJ-60
Delivery Time: January 2025
Location: in Medan, Indonesia
Customer Review: We purchased the 60 cbm/h ready mix concrete batch plant for our Palembang project. Aimix’s support made installation quick and smooth, and the plant is performing excellently. We’re very satisfied with its productivity and efficiency.
75m³/h Foundation-free Batching Plant Mobile for Civil Building Construction
Model: AJM-75
Delivery time: November 2024
Location: in Saudi Arabia
Customer Review: Appreciable work done by Your team for plant installation. We would like to Appreciate your efforts that you had put in for the installation of batching plant.Your team has put in lot of efforts and hard work for plant installation which we appreciate from the bottom of our hearts. Therefore, we take this opportunity to thank everyone who has supported us in this endeavor of batching plant installation.
60m³/h Mobile Ready Mix Concrete Batch Plant for Road Construction
Model: AJY-60
Delivery time: December 2023
Location: in Kazakhstan
Customer Review: We are grateful for Aimix’s quick support and professional team. Thanks to their efforts, we avoided any delays. The AJY-60 mobile concrete mixing plant was installed and fully operational within two weeks, ahead of schedule by the end of August. The whole process was smooth and efficient.
180m³/h Ready Mix Concrete Plant for Precast Concrete Production
Model: AJ-180
Delivery time: April 2024
Location: in Kazakhstan
Customer Review: We are impressed with how smoothly the ready mixed concrete plant runs, providing reliable, high-quality concrete for our projects. It’s a cost-effective choice for us. With Aimix’s local branch, we can always rely on quick support and service.
Various Ready Mix Concrete Plant Types Are Available
Choosing the right ready mix concrete plant for sale is key to improving efficiency and reducing costs in the construction industry. Depending on the size and location of your project, types of ready mix plants are divided into 5 rmc plant types: stationary type, mobile type, compact type, drum type and environmental-friendly type batching plant. Whether you’re handling large-scale projects or smaller ones, each rmc plant machinery is designed to meet specific needs. Below, we outline the main types of rmc plant to help you make an informed choice.
| Items | AJSY mini mobile type | AJ stationary type | AJY mobile type | AJZY drum type |
|---|---|---|---|---|
| Concrete mixing capacity | 35/50 m3/h | 25-240 m3/h | 25-120 m3/h | 15-60 m3/h |
| Final | high | high | high | middle |
| Foundation requirements | free foundation | concrete foundation | simple concrete foundation | free foundation |
| Installation period | 0.5 day | 7-10 day | 3-7 days | 1-2 days |
| Required land area | low | high | high | low |
| Mobile flexibility | high | low | middle | middle |
| Control system | Manual/Fully automatic control | Fully automatic control | Fully automatic control | Semi Auto with Control Panel |
AJ Series Stationary Type
The AJ stationary ready mix concrete batch plant for sale is designed for small or large-scale projects that require continuous and high-quality concrete production. It is widely used in infrastructure, commercial, and road construction. With a fixed setup, it provides reliable, consistent performance and ensures efficient concrete mixing for demanding projects.
Stationary Type Characteristics
- Capacity: 25-300m³/h
- Hot Models: AJ60, AJ90, AJ120, AJ180, AJ240
- Mixer: Twin shaft mixer, Planetary
- Aggregate Feeder: Skip Hopper/Belt Conveyor
Stationary Type Features
- High Production Capacity – Designed for large-scale and continuous concrete production.
- Stable Performance – Ideal for long-term, high-demand construction projects.
- Precise Mixing – Delivers high-quality, consistent concrete for various applications.
- Advanced Control System – Provides accurate batching for maximum efficiency.
Environmental Friendly Type Characteristics
- Capacity: 180-400m³/h
- Hot Models: AJ180, AJ240, AJ270, AJ300
- Mixer: Twin shaft mixer, Planetary
- Aggregate Feeder: Belt Conveyor
Environmental Friendly Type Features
- Fully Enclosed Structure – Minimizes dust and noise pollution, meeting environmental standards.
- Energy-Efficient Operation – Reduces energy consumption while maintaining high efficiency.
- Advanced Control System – Ensures precise batching and stable performance.
- Sustainable Concrete Production – Designed for eco-friendly construction with minimal.
AJY Series Mobile Type
The mobile ready mix concrete plant is used for projects that require frequent relocation, such as road construction and temporary worksites. It is easy to transport and set up, making it suitable for short-term or changing project locations. This mobile rmc plant allows for on-site concrete production, reducing the need for material transportation and ensuring a steady supply of fresh concrete. Let’s learn more about ready mix type mobile concrete batching plant!
Mobile Type Characteristics
- Capacity: 25-120m³/h
- Hot Models: AJY35, AJY50, AJY60, AJY90
- Mixer: Twin shaft mixer, Planetary
- Aggregate Feeder: Skip Hopper/Belt Conveyor
Mobile Type Features
- Portability – Easily moved and set up for projects in different locations.
- Quick Installation – Fast and simple setup, reducing downtime.
- Efficient Concrete Production – Ensures on-site production for flexibility and convenience.
- Compact Design – Suitable for projects with space limitations.
AJSY Series Compact Mobile Type
The AJSY Mini Compact Type Mobile Batching Plant is suitable for small construction projects and tight spaces. It is commonly used for residential buildings, rural infrastructure, and small-scale road projects. This mini batching plant allows on-site concrete production, ensuring a steady supply without relying on large batching facilities. It is a practical choice for contractors needing a compact and efficient solution.
Mobile Compact Type Characteristics
- Capacity: 25-50m³/h
- Mixer: Twin shaft mixer
- Installation Period: 0.5 days
- Aggregate Feeder: 2×3.5 m³
Compact Type Features
- Compact and Mobile – Ideal for small-scale projects and tight spaces.
- Quick Setup – Easy to transport and install for faster project execution.
- On-Site Production – Reduces transportation costs and ensures fresh concrete.
- Space-Efficient – Designed for projects with limited space.
AJZY Series Mobile Drum Type
The AJZY Drum-Type Mobile Batching Plant is used for small to medium projects that need on-site concrete production. Our small concrete batching plant is commonly used in rural construction, road repairs, and temporary worksites. This portable ready mix plant ensures a steady concrete supply without depending on large batching facilities.
Mobile Drum Type Characteristics
- Capacity: 15-60m³/h
- Mixer: JZM750-JZM1500
- Mixing Period: 90-120 s
Drum Type Features
- High Mobility – Perfect for temporary or remote worksites.
- Drum Mixing – Efficient and reliable concrete mixing in one continuous drum.
- Flexible Operation – Suitable for small to medium-scale projects.
- Quick Setup – Ready for operation in a short time, minimizing delays.
Ready Mix Concrete Plant Technical Specification
Selecting the right ready mix concrete mixing plant is crucial for achieving consistent quality and efficient production. Understanding its technical specifications helps in choosing the suitable readymix batching plant for your project’s needs. Factors like capacity, mixing efficiency, and environmental impact play a key role in performance. Below are detailed rmc plant specification tables outlining the essential parameters to guide your decision.
| Model | Bucket type | Belt type | ||||||
|---|---|---|---|---|---|---|---|---|
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||||||
| Model | AJ-180 | AJ-240 | AJ-270 | AJ-300 | |
|---|---|---|---|---|---|
| Theoretical productivity(m3/h) | 180 | 240 | 270 | 300 | |
| Mixer | JS3000 | JS4000 | JS4500 | JS5000 | |
| Power of mixing machine(kw) | 2×55kw | 2×75kw | 2×75kw | 2×90kw | |
| Aggregate maximum particle | 80 | 80 | 80 | 80 | |
| Feeding capacity(L) | 4500 | 6000 | 6750 | 7500 | |
| Discharge capacity(L) | 3000 | 4000 | 4500 | 5000 | |
| Aggregate bin capacity(m3)(optional) | steel storage | 4×25 | 4×25 | 4×30 | 4×30 |
| barn | 4×6 | 4×6 | 4×6 | 4×6 | |
| Aggregate batching capacity(L) | 4800 | 6400 | 7200 | 7200 | |
| Belt conveying capacity(t/h) | 900 | 1200 | 1200 | 1400 | |
| Screw conveying capacity(t/h) | 80 | 110 | 170 | 170 | |
| Discharge height(m) | 4.2 | 4.2 | 4.2 | 4.2 | |
| Installed capacity(kw) | 220 | 280 | 300 | 340 | |
| Weighing range | stone | （900-3600）±2% | （900-4800）±2% | （900-5000）±2% | （900-6000）±2% |
| sand | （900-3600）±2% | （900-4800）±2% | （900-5000）±2% | （900-6000）±2% | |
| cement | （300-1800）±1% | （400-2400）±1% | （400-2700）±1% | （400-3000）±1% | |
| fly ash | （200-600）±1% | （200-800）±1% | （200-1200）±1% | （200-1400）±1% | |
| water | （200-800）±1% | （200-1100）±1% | （200-1300）±1% | （300-1500）±1% | |
| additive | （15-70）±1% | （20-100）±1% | （20-110）±1% | （20-120）±1% | |
| Parameters/Model | AJY-25 | AJY-35 | AJY-50 | AJY-60 | AJY-75 | AJY-90 | AJY-120 |
|---|---|---|---|---|---|---|---|
| Mixer | JS500 | JS750 | JS-1000 | JS1000 | JS1500 | JS1500 | JS2000 |
| Mixer discharge capacity | 0.5m³ | 0.75m³ | 1m³ | 1m³ | 1.5m³ | 1.5m³ | 2m³ |
| Productivity (m³/h) | 25m³/h | 35m³/h | 50m³/h | 60m³/h | 75m³/h | 90m³/h | 120m³/h |
| Aggregate Material Quantity (m3) | 2×6m3 | 2×8m3 | 2×8m3 | 2×10m3 | 2×10m3 | 2×12m3 | 2×12m3 |
| Discharging Height (m) | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 |
| Weighing Accuracy | Aggregate Weighing Accuracy： ±2% | ||||||
| Powder Material Weighing Accuracy：±1% | |||||||
| Water Weighing Accuracy：±1% | |||||||
| Additive Weighing Accuracy： ±1% | |||||||
| Installation Power (kW) | ≈60.8 | ≈72.3 | ≈92 | ≈92 | ≈102 | ≈120 | ≈160 |
| Traction Type | Semi-trailer | ||||||
| Power Supply | 220V/415V/440V/380V/, 50HZ/60HZ, 3Phase | ||||||
| Model | AJSY35 |
|---|---|
| Productivity | 35 m³/h |
| Mixer | JS750 |
| Mixer capacity | 0.75 m³ |
| Aggregate bins capacity | 2×3.5 m³ |
| Control | Manual/Fully automatic control (with touch screen) |
| Cement weighing | 500kg |
| Water weighting | Time Relay |
| Additive weighing | Time Relay |
| Main frame | Channel steel |
| Chassis Size | 7.8×2.6×2.95m |
| Model | AJZY 40 with 2 bins | AJZY-60 with 3 bins |
|---|---|---|
| Capacity | 30-40m3/h | 50-60m3/h |
| Mixer | JZM1000 (1m3) | JZM1500 (1.5m3) |
| Mixing Period | 40s | 40s |
| Discharging Height | 1.3m | 1.3m |
| Batcher | 2 bins x 5m3 | 3 bins x 5m3 |
| Feeding Height | 3.2m | 3.2m |
| Cement Weighing System | 500kg | 500kg |
| Water Weighing System | 300kg | 400kg |
| Horizontal Cement Silo | 50ton | 50ton |
| Screw Conveyor | 219x8mx11kW | 219x8mx11kW |
| Chassis Size | 8410x2000x780mm | 11100x2000x780mm |
| Tyres | 1000mm | 1000mm |
| Control System | Semi Auto with Control Panel | Semi Auto with Control Panel |
| Container Needed | 1*40HQ | 1*40HQ |
Get Ready Mix Concrete Batching Plant Price
The ready mix concrete batching plant price varies based on capacity, configuration, and technology. While basic rmc plant price start at $30,000, larger or more advanced concrete ready mix plants for sale come at a higher cost. Choosing the right ready mixed concrete plants ensures stable production, reduced operational costs, and long-term benefits. Below is our ready mix concrete plant price table to guide you and send a rmc plant quotation.
| Type | Models | Batching Plant Price |
|---|---|---|
| Stationary Concrete Batching Plant | AJ25-AJ240 | $10,000-$400,000 |
| Containerized Stationary Batching Plant | AJ60-AJ180 | $50,000-$300,000 |
| Foundation-free Batching Plant | AJM25-AJM75 | $30,000-$100,000 |
| Mobile Concrete Batch Plant | AJY25-AJY60 | $30,000-$120,000 |
| Mobile Batching Plant With Pan Mixer | AJYL-25 | $30,000-$50,000 |
| New Type Mobile Batching Plant | AJS25 | $30,000-$50,000 |
Ready-Mix Concrete Industry Analysis for Potential Investors
The global ready-mix concrete (RMC) industry is experiencing significant growth, driven by urbanization, infrastructure development, and increasing demand for efficient construction solutions. For investors considering entering the RMC industry or saving construction costs, understanding the industry’s dynamics, growth drivers, and opportunities is crucial. Below is a clear and structured analysis to help you make informed decisions.
Global Market Overview
- Market Size (2024): USD 809.51 billion
- Projected Market Size (2033): USD 1,616.86 billion
- CAGR (2025-2033): 7.99%
- The RMC market is expanding rapidly due to its advantages over traditional on-site concrete mixing, including precision, reduced waste, and faster project completion.
Key Growth Drivers
- Residential Construction: Urbanization and affordable housing programs (e.g., Malaysia’s 500,000 housing units by 2025).
- Infrastructure Development: Government investments in roads, bridges, and smart cities (e.g., India’s “Smart Cities Scheme”).
- Commercial Boom: Rising demand for office spaces and retail malls, especially in Asia-Pacific.
Market Opportunities
- Urbanization: High demand in developing economies like China, Indonesia, and Mexico.
- Sustainability: RMC’s eco-friendly benefits align with global green construction trends.
- Technological Advancements: Innovations like shrink mixed concrete improve efficiency and reduce precast concrete plant costs.
Segment Highlights
- End-Use Sectors: Residential (37% market share), Commercial (fastest-growing), Infrastructure & Industrial (steady growth).
- Product Types: Transit Mixed (73% market share), Shrink Mixed (fastest-growing), Central Mixed (high-precision projects).
Indonesia: A High-Growth Market
- Growth Rate (2024-2029): ~7% CAGR
- Relocation of Indonesia’s capital to Borneo Island.
- Government initiatives like the “One Million Houses Program.”
- Transition to a manufacturing-based economy, with a focus on electric vehicles and petrochemicals by 2045.
- Indonesia’s construction sector is undergoing rapid transformation, making it a prime market for plant RMC investments.
Why Invest in RMC Plants?
- High Demand: Growing construction activities globally ensure a steady market for RMC.
- Cost Efficiency: RMC reduces labor costs and project timelines, improving ROI.
- Sustainability: Aligns with global trends toward eco-friendly construction.
- Scalability: Suitable for projects of all sizes, from residential buildings to large infrastructure developments.
The RMC industry is a high-growth sector with strong demand driven by urbanization, infrastructure development, and sustainability trends. Indonesia, in particular, offers exceptional opportunities for investors. By leveraging these insights, you can make strategic investments in RMC plants and capitalize on this expanding market. (Sources: Mordor Intelligence, Straits Research)
Ready Mix Concrete Plant Applied For Different Industry
A ready mix concrete plant for sale plays a crucial role in modern construction by providing high-quality, consistent concrete for various applications. Whether for precast components, large-scale infrastructure, or general construction projects, these concrete ready mix plants near me ensure efficiency and reliability. Understanding its key application areas helps in selecting the right dry mix batching plant for your specific needs.
Precast Concrete Component Production – Used for manufacturing beams, slabs, and other structural elements.
Road, Housing, and Infrastructure Construction – Provides durable concrete for highways, bridges, and buildings.
Ready-Mix Concrete Material Supply – Ensures consistent and efficient concrete production for various projects.
What AIMIX Indonesia Can Do For You
Aimix Group, a renowned ready mix concrete plant manufacturer, has rapidly expanded its reach across the globe, supplying ready-mix concrete plants to over 160 countries. To better serve our customers, we offer a variety of tailored services that ensure efficient plant operation and customer satisfaction.
Free Site Inspection
Aimix provides a free site inspection to evaluate your project location, offering professional guidance to ensure that the setup of your ready-mix concrete plant is optimized.
Custom Site Planning & Design
Our team creates customized site plans and designs to ensure the plant is built for efficiency, ensuring all operational aspects are carefully considered for peak performance.
Installation & Foundation Guidance
We offer expert equipment installation support, along with guidance on foundation construction to ensure a secure and durable setup for your ready mix concrete mixing plant.
Original Spare Parts Supply
Aimix ensures reliable and easy access to original spare parts, minimizing downtime and extending the operational life of your readymix concrete batching plant.
Local Service & Support
With branches and warehouses, including in Indonesia, Aimix provides efficient local support, spare parts supply, and timely maintenance services to ensure smooth operations.
Project ROI Analysis
We help assess your project’s return on investment (ROI) and offer strategies for improving plant efficiency, ensuring that your business remains profitable over time.
By choosing Aimix, you ensure top-quality service, professional support, and comprehensive solutions that guarantee the long-term success of your ready-mix concrete plant.
RMC Plant Completed Delivery and Production in Indonesia
Our Ready Mix Plant has made significant contributions to construction projects in various cities across Indonesia, including Jakarta, Surabaya, Bandung, and Medan. These plants are designed to meet the increasing demand for high-quality concrete in urban development, infrastructure projects, and residential construction. Below are images showcasing our wet mix batching plant installations and their impact on the industry.
AJ60 Plant RMC In Terdekat Indonesia
AJ90 Readymix Plant In Batam Indonesia
AJ-120 RMC Batching Plant In East Java Indonesia
AJ-180 RMC Concrete Batching Plant in Batam Indonesia
AJ90 Precast Concrete Plant in Java Indonesia
AJ-60 Pabrik RMC Stasioner in Kalimantan Terakan
AJY-60 pabrik rmc dijual in Besica, Indonesia
AJ-60 pabrik beton siap pakai dijual Surabaya
AJ-90 pabrik beton siap pakai in Indonesia
AJ-120 batching plant beton ready mix in Morowali, Indonesia
How to Start a Ready Mix Concrete Plant and How Much Does It Cost?
Starting a ready mix concrete plant is a great business venture, but it requires careful planning and investment. How much does it cost to start a ready mix concrete plant? Understanding the essential steps and costs involved will help ensure a smooth start and long-term success. Here’s a step-by-step guide to help you navigate the process. Here is a picture about ready mix concrete plant layout in the following for reference!
Planning and Research
- Market Research: Understand the demand for concrete in your area, including potential clients like construction companies and infrastructure projects.
- Competitor Analysis: Research competitors to understand their offerings and pricing strategies.
- Production Capacity: Decide on the scale of your plant based on market demand.
Legal Requirements and Licensing
- Obtain Permits: Ensure you meet local zoning regulations, environmental compliance, and business licensing requirements.
- Understand Regulations: Consult with local authorities to confirm all legal steps and regulations needed to operate a rmc concrete batching plant.
Choosing the Right Location
- Proximity to Raw Materials: Choose a location close to sources of cement, sand, and aggregates.
- Access to Construction Sites: Being near construction projects or residential areas reduces transportation costs and increases delivery efficiency.
Selecting the Equipment
- Type of Equipment: Choose between a mobile batching plant or a stationary batching plant based on your production capacity and needs.
- Key Equipment: Include mixers, batching systems, silos, and conveyors. The size and type of ready mix concrete machine will depend on the scale of your operations.
Hiring and Training Staff
- Skilled Workforce: Hire machine operators, technicians, and safety personnel to run the plant smoothly.
- Training: Ensure employees are trained on operating machinery, safety standards, and maintenance to optimize plant performance.
Cost of Starting a Ready Mix Concrete Plant
- Initial Investment: Starting a small-scale rmc plant for sale may cost around $30,000, while larger concrete ready mix plants near me can exceed $100,000. Cost of ready mix concrete plant includes equipment, permits, land, and setup.
- Ongoing Expenses: Consider ready mix plant costs for raw materials, electricity, transportation, maintenance, and wages.
- Equipment Costs: The main costs will be for mixers, batching plants, silos, and conveyors, with prices varying depending on the type and scale of the plant.
Marketing and Client Acquisition
- Build Your Network: Reach out to local contractors, developers, and construction companies to establish partnerships.
- Offer Competitive Pricing: Ensure that your pricing strategy is attractive and competitive within your market.
- Quality and Delivery: Focus on delivering high-quality concrete on time to build a good reputation and secure repeat business.
Starting a ready mix concrete plant requires substantial investment, but with proper planning, the right equipment, and a skilled team, it can become a profitable business. By understanding the steps involved, the cost breakdown, and the operational requirements, you can set up a successful RMC concrete plant near me that meets the demands of your market.
How Does a Ready Mix Concrete Plant Work?
How does a rmc plant work? Ready mix concrete plant is designed to produce high-quality concrete efficiently, with careful measurement and mixing of raw materials. What is the process of ready mix concrete plant? The process follows a systematic approach to ensure consistency and reliability in every batch. A ready mix concrete plant working process involves material storage, batching, mixing, transportation, and quality control to produce and deliver consistent, high-quality concrete. Below is a clear and organized explanation of how rmc plant works(cara kerja batching plant):
Material Storage and Preparation
- Cement Storage: Store cement in silos to keep it dry and prevent contamination.
- Aggregate Storage: Store aggregates like sand, gravel, or crushed stone in separate bins. Measure and control these materials carefully to maintain the desired concrete mix.
- Powder Materials: Powder materials like fly ash or mineral additives remain in silos, where screw conveyors transfer them to the respective measuring hoppers.
- Water and Additives: Water and chemical additives sit in tanks, ready to be pumped into their respective measuring hoppers as needed.
Batching Process
- The plant ready mix concrete uses automated systems to precisely measure the required quantities of cement, aggregates, water, additives, and powder materials.
- Conveyor Systems: After measuring the aggregates, a flat belt conveyor transfers them to an inclined conveyor, which carries the materials to the aggregate storage bin on the roof.
- Screw Conveyor: The screw conveyors transfer powder materials from the storage silos to their respective measuring bins for precise measurement.
- Measuring Water and Additives: Water pumps direct water and additives to their respective measuring hoppers for accurate measurement.
Mixing Process
- Once all materials are measured, the system follows a pre-set sequence to unload the materials into the mixer.
- The aggregate storage bin doors are opened to release the aggregates into the mixer, followed by a controlled release of the measured water, additives, cement, fly ash, and other required materials.
- The materials are thoroughly mixed in the mixer drum, ensuring the concrete achieves the required workability, strength, and uniformity.
Transportation to Site
- After mixing, the ready-mix concrete is unloaded into a ready-mix truck through the discharge opening of the mixer.
- The truck’s rotating drum keeps the concrete in a fresh state, preventing it from setting before reaching the construction site.
Quality Control and Monitoring
- During each stage of production, quality control systems continuously monitor the mix’s consistency and ensure that the final concrete meets the required standards.
- Regular testing is done both at the precast manufacturing plant and on-site to verify the strength, workability, and overall quality of the concrete.
What Are the Components of Ready Mix Concrete Plant?
A ready mix concrete plant consists of several key components that work together to produce high-quality, consistent concrete. These ready mix concrete plant components include the aggregate batching system, inclined belt, control room, mixing system, measuring system, admixture system, water system, air control system, electrical control system, and powder storage and feeding system. Here is the ready mix concrete plant diagram in the following!
Aggregate Batching System
The aggregate batching system is made up of a frame, storage bins, weighing hoppers, and belt conveyors. It plays a crucial role in accurately measuring and delivering different types of aggregates (sand, gravel, or crushed stone) to the mixer.
Inclined Belt
The inclined belt conveyor includes the frame, belt, drive mechanism, pulleys, tension devices, and rollers. It transports the aggregates from the batching system to the storage bins, ensuring smooth and efficient material flow to the mixing unit.
Control Room
The control room consists of a supporting structure, control room space, and an external ladder for access. Inside the room, operators control the precast concrete batch plant’s operations through a control panel, power cabinets, computer system, and printer. Air conditioning is also provided to maintain comfort and ensure proper functioning.
Measuring System
The measuring system is responsible for accurately weighing all materials involved in the mixing process. It includes aggregate storage hoppers, cement, fly ash, water, and admixtures. The precast batch plant carefully weighs each material to ensure accurate mix ratios.
Mixing System
The mixing system of the precast concrete machinery consists of the concrete mixer and its cover, secured by bolts. A twin-shaft forced mixer is typically used for its efficiency in quickly and evenly mixing large volumes of concrete.
Air Control System
The air control system includes an air compressor, pneumatic control box, and pneumatic actuators. This system manages the delivery of air to various parts of the precast concrete batching plants, ensuring smooth operation of different components such as the aggregate batching system, measuring units, and storage silos.
Powder Storage and Feeding System
The powder storage and feeding system stores cement and fly ash in dedicated silos. These powders are transported to the measuring hopper via screw conveyors. The accurate measurement of powders is crucial for ensuring the right concrete mix.
Each components of rmc plant machinery plays an important role in ensuring the quality and consistency of the concrete produced. With advanced systems for measuring, mixing, and controlling materials, customers can rely on a readymix concrete plant for efficient and cost-effective production. Understanding these rmc plant components helps in optimizing precast concrete manufacturing plant performance and ensuring that your concrete meets project specifications.
How to Set Up a Ready Mix Concrete Plant
How to set up a rmc plant? Setting up a ready mix concrete (RMC) plant involves several essential steps to ensure smooth operation and high-quality concrete production. Below is a simplified guide to the process, focusing on key steps for installation and setup:
Pre-Installation Preparation
- Before starting, check the equipment and components listed on the packing list to ensure everything is present.
- Inspect the equipment for any transportation damage. If anything is damaged or missing, address it immediately.
- Clean the equipment to remove any dust or debris.
Foundation and Site Preparation
- Next, prepare the site based on the foundation plan. Ensure the foundation is level and all dimensions are accurate.
- Proper grounding is also critical for safety, so install a grounding system with resistance no higher than 10Ω.
- You’ll need a 40-ton crane for heavy lifting and an 8-ton crane for smaller components.
Installation Process
- Aggregate Batching System: Install the belt conveyors and load the aggregates into the hopper. Ensure it’s securely fastened to the foundation.
- Main Mixer Unit: Assemble the mixer unit and secure it to the foundation.
- Measurement Systems: Install and calibrate the measurement systems for cement, fly ash, water, and admixtures. Connect them to the main mixer using flexible connectors.
- Conveyor Systems: Set up and adjust the conveyors for smooth transport of materials.
- Cement and Powder Storage: Install the silos and connect them to the mixer with screw conveyors.
- Water and Admixture Systems: Set up water and admixture pipelines for precise mixing.
- Electrical and Control Systems: Install the control panel and wiring. Connect all sensors and motors for operational control.
- Air Control and Dust Extraction: Install compressors and dust collection units to maintain a clean work environment.
Final Checks and Testing
- After the precast concrete plant is installed, perform a thorough test to ensure all systems function as expected.
- Check the calibration of the measuring units and test the mixing process.
- Ensure that the ready mixed concrete batching plant operates smoothly, with no errors in the batching and mixing cycles.
Safety and Compliance
- Verify that all electrical and mechanical systems meet the required standards.
- Ensure the grounding system is tested and compliant with national standards.
- Make sure the installation area is safe for operation, and workers are trained to handle the equipment properly.
Following these steps will ensure your best RMC plant ready mix is set up smoothly and ready to produce quality concrete. With proper planning, precise installation, and thorough testing, your plant ready mix terdekat will operate efficiently, ensuring reliable performance on your projects. Contact us to get AIMIX ready mix concrete plant checklist and we will help you know your customized ready mix concrete plant setup cost(rmc plant setup cost)!
Ready Mix Concrete Plant FAQs
What are the aggregate requirements for a ready mix concrete plant equipment?
- Cleaning and De-watering: Aggregates should be cleaned and de-watered to reduce dust.
- Sand Quality: Natural sand(Mud content < 3%, clay content < 1%), Artificial sand(Stone powder content 6-12%, strength < 10%, mica content < 2%)
- Stone Quality: Mud content for D20/D40 < 1%, D80 < 0.5%, Needle-like particles < 15%.
- Moisture Content: Moisture content should be less than 6%.
- Compliance: Aggregates must meet concrete mixing standards as per local regulations.
What is Ready Mix Concrete?
What is the warranty period for the batching plant ready mix terdekat?
What are the payment terms?
How will the batching plant ready mix be delivered to me?
Is it cheaper to use ready-mix concrete?
What is Ready Mix Concrete Plant?
How do I choose the right ready mix concrete plant manufacturers?
- A: When selecting a large or mini ready mix concrete plant manufacturer, consider the following:
- Equipment Quality: Choose ready mix concrete batching plant manufacturers that offers durable, high-quality readymix plants.
- Experience: Look for ready mix concrete plant companies with years of expertise in manufacturing reliable ready mix concrete batching plants.
- Customization: Ensure the precast concrete plant manufacturer can tailor the beton plant to your specific needs.
- After-Sales Support: Opt for ready mix plant manufacturers that provide solid after-sales services like maintenance and spare parts.
- Reputation: Select a ready mix plant manufacturer with a strong global presence and positive reviews from past customers.
AIMIX Group is a trusted rmc plant manufacturer with years of experience, offering high-quality, customizable ready mix concrete plants for sale and excellent after-sales support to customers worldwide.
What are the safety measures while operating a ready mix concrete plant?
- Proper Training: You must well train operators and let them experience in operating the equipment.
- Avoiding Hazards: Never put your head or hands between the hopper and frame. Do not reach into the mixing drum while it’s operating.
- Stay Clear of Raised Hopper: Never stay or pass under the hopper when it’s raised.
- Monitor for Abnormalities: Regularly observe the plant’s operation. Shut it down for inspection if there are abnormalities or if the bearing temperature rises too high.
- Check Mixing Blades: Frequently check the gap between the mixing blades and adjust if necessary. Replace or repair blades when they are worn.
- Operate with a License: Only licensed personnel should operate the batching plant ready mix beton tederkat. Never leave your post while operating the equipment.
- Post-Operation Maintenance: After use, clean the mixer, perform lubrication, and ensure power is off and lock the door.
What Are the Factors That Influence the Rmc Batching Plant Price?
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Want to start a rmc plant business with a proper rmc plant price? The ready mix concrete machinery price is influenced by a number of factors, mainly including:
- Size and capacity: The larger the ready mix concrete plant capacity and size of the plant, the higher the rmc plant price usually is.
- Brand and Quality: Well-known brands and high-quality equipment usually cost more, but offer better performance and reliability.
- Technology and features: Advanced technology and additional features may increase the ready mix concrete plant cost.
- Transport and Installation: The cost of transporting and installing the equipment will also affect the final ready mix plant price.
- After-sales service: The after-sales service and warranty period provided by the concrete rmc plant company may affect the large/small rmc plant cost.
- Market competition: Market supply and demand and competitive landscape may also have an impact on the large/small rmc plant price.
Ready Mix Concrete Plant Overview Video
Are you considering investing in a ready mix concrete plant for your construction projects? Explore how these state-of-the-art systems are revolutionizing the concrete industry with their efficiency, precision, and ease of use. Whether you’re looking to boost production or streamline your operations, this Youtube video will show you everything you need to know about the setup, features, and advantages of investing in a ready mix concrete plant.
Become a Ready Mix Concrete Plant Distributor or Agent with Us!
Are you looking to expand your business and be part of the booming construction industry? AIMIX offers you an exciting opportunity to become a distributor or be an agent for our ready mix concrete plants for sale. Partnering with us allows you to tap into a thriving market, providing high-quality concrete solutions to clients in your region.
Why Partner with Us?
Starting as a distributor or agent is simple. Contact us today, and our team will guide you through the process and provide all the tools you need for success. Join us and expand your business today!
Choose RMC Plant, Contact AIMIX
Looking for a high-quality, efficient ready mix concrete plant? Our rmc plants deliver consistent, reliable concrete for any project. With advanced technology and easy maintenance, they help you save time and reduce costs. Whether you’re working on large or small projects, we have the perfect ready mix concrete equipment solution for you. Contact AIMIX Indonesia today to learn more about the harga ready mix batching plant!
