What is crusher plant? Crusher plant is crushing equipment designed to crush large rocks, such as granite, andesite, basalt, quartz, and marble into smaller sizes gravel, or sand. Then you can use the broken aggregate, gravel, or sand materials for house construction, road paving construction, infrastructure construction, or other construction items. AIMIX, as a outstanding crusher plant supplier, provide 30TPH – 1200TPH crusher plant.
- Processing Capacity: 30 – 1200TPH
- Crushing Materials: Granite, Andesite, Basalt, Quartz, Marble and so on
- Output Sizes: 0-5/ 5-10/ 10-20/ 20-40 mm, etc. Customized Output Size
- Applications: Quarry / Mining Ore / Waste Recycling / Construction Project
After knowing about these elements, then you may ask”how many types of crusher plants are there?”AIMIX provides stationary crusher plant and mobile crusher plant. Let’s view them together in detail.
Stationary Type Crusher Plant
A stationary crushing plant is often used for large-scale, long-term projects. This type of mesin crusher is usually set up in a fixed location, offering high capacity and stability.
- Capacity: 30-1200 TPH
- Feed Size: ≤700mm
- Advantages: High Production Capacity | Versatile Output Sizes | Diverse Applications
- Suitable for long-term projects with varying locations and durations.
- Applications: Mining, quarrying, construction, and other industries
Why You Should Consider Stationary Crusher Plant?
Customers should consider the following key points when choosing a stationary crushing plant:
- Consistent Production: It runs steadily, making it perfect for projects that need ongoing production.
- Lower Maintenance: Once set up, mesin crusher doesn’t need much moving, so maintenance costs are lower.
- High Output: It can handle large amounts of material, ideal for big projects.
- Durable in Tough Conditions: It’s built to work in tough environments like mines or quarries.
Mobile Type Crusher Plant
The mobile type crusher plant is gaining popularity due to its flexibility and convenience. Its biggest advantage is mobility, allowing it to shift quickly between job sites. The machine crusher comes in two main crusher machine types: tire-type and crawler-type.
- Tire-type mobile crusher plants are easy to transport and quick to set up, ideal for short-term projects.
- Crawler-type mobile crusher plants offer superior mobility and stability on rough terrain, making them perfect for challenging conditions.
- Capacity: 50-500TPH
- Finished Product(mm): 0-5, 5-10, 10-20, 20-25, above
- Raw Material: Cobblestone, limestone, granite, mining ores, basalt, concrete, etc.
- Application: Road construction, quarry, mining, recycling industry, etc.
- Advantages: Quickly setup and dismantling, reducing transportation costs and increasing productivity
| Model | APY2-57J | APY2-69J | APY2-750J | APY2-110J |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-4211W | APG-4211W |
| Crusher model | APJ-5075E | APJ-6090E | APJ-7510E | APJ-110V |
| Maximum feed size (mm) | 425 | 500 | 630 | 650 |
| Silo volume (m3) | 4 | 5.3 | 7 | 7 |
| Iron separator model (optional) | RCYD(C)-6.5 | RCYD(C)-6.5 | RCYD(C)-8 | RCYD(C)-12 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel three shafts | Parallel three shafts |
| Main belt conveyor model | B650×8.5m | B800×8.5m | B1000×10m | B1000×10m |
| Side out belt conveyor model (optional) | B500×4m | B500×4m | B650×5m | B650×5m |
| Generator power (kW) (optional) | 120 | 160 | 200 | 250 |
| Production capacity (t/h) | 45-100 | 60-160 | 110-320 | 250-400 |
| Transport Length (mm) | 12500 | 12750 | 13270 | 13200 |
| Transport width (mm) | 2600 | 2600 | 2850 | 3000 |
| Transport height (mm) | 3950 | 3950 | 4200 | 4400 |
| Weight (t) | 28 | 39 | 57 | 65 |
| Model | APY2-110C | APY2-160C | APY2-200C |
|---|---|---|---|
| Crusher model | APC-110C | APC-160C | APC-200C |
| Vibrating screen model | APS-1848Y | APS-1860Y | APS-2160Y |
| Maximum feed size (mm) | 160 | 200 | 215 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel double shaft |
| Feeding belt conveyor model (optional) | B650 | B800 | B1000 |
| Output belt conveyor model (optional) | B500 | B650 | B650 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 |
| Generator power (kW) (optional) | 240 | 280 | 320 |
| Production capacity (t/h) | 50-230 | 80-390 | 120-420 |
| Transport Length (mm) | 13800 | 13800 | 14500 |
| Transport width (mm) | 3000 | 3000 | 3000 |
| Transport height (mm) | 4400 | 4400 | 4500 |
| Weight (t) | 32 | 37 | 42 |
| Model | APY4-4660S | APY4-4690S | APY4-57110S | APY4-6912S |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3090W | APG-3090W | APG-3896W |
| Primary crusher model | APJ-4060E | APJ-4060E | APJ-5070E | APJ-6090E |
| Secondary crusher model | APC-600Y | APC-900Y | APC-110C | APF-1214 |
| Vibrating screen model | APS-1237Y | APS-1548Y | APS-1848Y | APS-1848Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B500 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B500 | B650 | B00 | B1000 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 | B1200 |
| Production capacity (t/h) | 16-40 | 16-65 | 50-100 | 60-160 |
| Transport length (mm) | 15500 | 16500 | 16500 | 16500 |
| Transport width (mm) | 2800 | 2850 | 2950 | 2950 |
| Transport height (mm) | 4200 | 4200 | 4200 | 4200 |
| Weight (t) | 41 | 45 | 53 | 50 |
| Model | APY3-1010F | APY3-1210F | APY3-1214F | APY3-1315F |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-3896W | APG-4211W |
| Crusher model | APF-1010H | APF-1210H | APF-1214H | APF-1315H |
| Vibrating screen model | APS-1548Y | APS-1848Y | APS-1860Y | APS-2160Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B650 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B650 | B800 | B800 | B1000 |
| Under-sieve belt conveyor model | B800 | B800 | B1000 | B1000 |
| Production capacity (t/h) | 70-150 | 100-285 | 150-350 | 180-500 |
| Transport length (mm) | 13000 | 15800 | 15800 | 16500 |
| Transport width (mm) | 2500 | 2550 | 2550 | 3000 |
| Transport height (mm) | 4200 | 4500 | 4500 | 4500 |
| Weight (t) | 41 | 45 | 53 | 60 |
Why You Should Consider Mobile Crusher Plant?
Customers should consider these factors when selecting a mobile crusher plant:
- Flexible Location: The plant crusher for sale can be quickly moved to different sites, saving on transport time and costs.
- Quick Setup: Crusher plants are easy to install and dismantle, which saves time.
- Lower Cost: The crusher machine plant usually requires less initial investment, good for budget-conscious projects.
- Versatile: Many mobile crusher plants can handle different types of materials, which is useful for varied construction needs.
Crusher Plant Cases
30TPH crusher plant Used for Outputting Aggregates for House Construction
- Customer demand: Crushing mountain stones mined by customers themselves to produce aggregates for various house construction.
- Feeding size: ≤400mm
- Finished product size: 10-20mm, 20-30mm
- Final purchase plan given by aimix engineers: APY4-4660S mobile-type crusher plant.
Why Recommend the APY4-4660S Mobile-Type Crusher Plant?
Meets Customer Requirements
- Our customers had no specific requirements for grain shape.
- They only needed to control sand and gravel proportion under 20%.
- We designed a plan with both a jaw crusher and a cone crusher.
- This ensures the particle sizes meet the customer’s needs.
Efficient Crushing Solution
- APY4-4660S model includes an APJ-4060E jaw crusher and an APC-600Y cone crusher in one unit.
- Jaw crusher handles primary crushing. Cone crusher takes care of secondary fine crushing. This combination ensures a consistent product.
Mobility for Cost and Time Savings
- The mobile chassis of APY4-4660S allows easy transfer between sites.
- This saves both labor costs and time. It’s a significant advantage for projects that require frequent relocation.
Customer Satisfaction
- Our customer recognized the benefits after presenting this solution.
- They purchased the 30TPH mobile-type crusher plant. We are happy to report that the APY4-4660S crushing plant adalah performing well for them.
This crusher and screener model’s efficiency, mobility, and ability to meet customer needs make it a top recommendation for similar projects.
100TPH Quarry Crusher Screening Plant
- Capacity: 100TPH
- Finished Product (mm): 0-5, 10-20
- Application: Products can be as the raw materials of concrete batching plant for concrete mixure
- Configuration: Vibrating Feeder, Two Jaw Crushers, Vibrating Screen, Conveying Belts, etc.
200TPH Crawler Jaw Crushers Are Applied in Processing Granite
- Raw Materials: Granite
- Capacity: 200TPH
- Application: Road Paving Projects
- Type: Granite Crushing Plant
- Configuration: Jaw Crusher, Screen Machine, PLC Control Box, etc.
AIMIX Crusher Plant Solutions
200TPH Crusher Plant Applied for Yielding Construction Aggregates
- Client needs: Crushing hard rocks and mountain rocks from different origins to produce aggregates for various building materials
- Feeding size: ≤600mm
- Finished product size: 10-24mm
- AIMIX final Solution: 200TPH stationary crusher plant
- Parts: APG-4211W vibrating feeder, APJ-7510E jaw crusher, APC-200C compound cone crusher, and APS-2160Y4 finished product vibrating screen.
Why Recommend this Set of Configurations
We recommended this specific configuration based on the customer’s requirements for processing large, hard rocks and producing fine aggregates. Here’s a clear breakdown:
- Primary Crushing: We chose a jaw crusher for handling large rocks up to 600mm. It’s reliable and perfect for the first crushing stage.
- Secondary Crushing: To get finer aggregates, we added the APC-200C compound cone crusher. It further reduces the size after the jaw crusher.
- Screening and Final Processing: The material is then screened by size. Aggregates of 10-24mm go to the finished product silos, while larger ones are re-crushed.
- Performance and Output: This setup reliably produces over 1600 tons of 10-24mm aggregates daily, meeting the customer’s needs efficiently.
Cases of Aimix Crusher Plant Applied for Processing Construction Waste
- Raw material: Construction waste
- Production scale: 100TPH
- Raw material specification: ≤ 500mm
- Finished product specifications: 0-10mm, 10-20mm, and 20-40mm
- Customer request: Customers require the grain shape of the finished products should be first-class so that they can sell them and grab the majority share in the local aggregate supplying markets.
- Final purchase model: APY3-1010F impact-type crusher plant machinery.
Why Choose the APY3-1010F Impact-Type Plant Crushing for Sale?
- Efficient Waste Processing: The APY3-1010F crushes construction waste into fine, uniform pieces, perfect for quality projects.
- High Productivity: With a range of 75TPH to 150TPH, it’s ideal for medium-sized sites, delivering strong performance.
- Great Mobility: Easily towable, this mobile crusher moves quickly between sites, reducing downtime and costs.
Cases of Aimix Crushing Plants Used for Making Quartz Sand
- Raw material: Quartz
- Production scale: 150TPH
- Raw material specification: ≤ 400mm
- Finished product specifications: 0-3mm quartz sand
- Customer request: Customers need 100TPH productivity of quartz sand.
- Final purchase model: APY2-69J mobile jaw-type crusher plant, APY2-160C mobile cone-type crusher plant, and APC-9532X sand making machine
Why choose this model?
- Efficient Crushing: The APY2-69J jaw crusher handles large stones up to 400mm with ease, ensuring smooth and efficient crushing.
- Precise Output: The cone crusher plant ensures that the stones are processed to the desired 0-3mm size, meeting your specific needs.
- High Cleanliness: The sand-making machine delivers clean, high-quality finished products.
Cases of Crusher Plants Applied in Ore Processing
- Raw material: Gold ore (Composed of quartzite, granite and pyrite)
- Production scale: 30-50TPH
- Customer request: Jaw crusher (input size: 300mm, output size: 40-80mm), Cone crusher (input size: 40-80mm, output size: 5-20mm), Ball mill (input size: <25mm, output size: -200 mesh)
- Final purchase model: APY4-4060S mobile jaw and cone type screening and crushing plant, APY2-1836QM mobile ball mill plant, APG-40G vibrating screen and APB500-25m conveyor belt
How Much Is A Crusher Plant in Indonesia?
The price of buying a crusher plant in Indonesia varies depending on a number of factors, including crusher type, capacity, configuration requirements, and crusher manufacturers brand. To ensure you get the best crusher plant machine for your project, here are crusher plant price ranges and some key factors and to help you feel more confident in your decision.
Crusher Plant Price List
| Products | Model | Price Range |
|---|---|---|
| Jaw Crusher | APJ-E | $18000-$210000 |
| APJ-V | $27000-$175000 | |
| APJ-X | $9800-$23200 | |
| Cone Crusher | APC-Y | $26000-$124000 |
| APC-C | $46000-$232000 | |
| APC-M | $63000-$260000 | |
| APC-D | $60000-$450000 | |
| Impact Crusher | APF | $19000-$66000 |
| APF-V | $20000-$68000 | |
| APF-H | $35000-$140000 | |
| Sand Making Machine | APV | $27000-$65000 |
| APV-X | $28000-$105000 | |
| Primary Mobile Crushing Plant | APY2-57J-APY2-110J | $550000-$960000 |
| Secondary Mobile Crushing And Screening Plant | APY2-1010F-APY2-1214F | $620000-$940000 |
| APY2-110C-APY2-200C | $750000-$1350000 | |
| Construction Waste Mobile Crushing and Screening Plant | APY3-1010F-APY3-1315F | $910000-$1420000 |
| Integrated Mobile Crushing and Screening Plant | APY4-4660S-APY4-6912S | $730000-$1240000 |
| Crawler Crusher | APYL | $950000-$2300000 |
Factors Influencing Crusher Plant Price
- Type and Specifications: Different types and specifications of crusher machine for sale come with different crushing plant prices. The higher the processing capacity, the higher the cost.
- Configuration Needs: A complete crushing production line includes multiple machines. The configuration of each machine affects the overall crusher machine price.
- Brand and Manufacturer: Well-known crusher equipment manufacturers tend to be more expensive but offer better quality and service.
- Transportation and Installation Costs: The cost of transporting and installing the mesin crusher will also add to the total crusher price.
Necessary Information When Sending A Quote
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The species and feeding sizes of your raw materials.
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What applications do you plan to use the crushed stone for?
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How much daily crushing capacity do you need?
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What is your requirement for the particle sizes of the final products?
To get an accurate quote, it’s best to contact crusher plant suppliers directly. Provide AIMIX with your specific requirements. We can then tailor a quote based on your needs and tell the cost of crusher machine. This way, you can find the most suitable crusher plant for sale within your budget.
What Projects Can You Use the Crusher Plant for?
Crusher plants are essential for a wide range of projects. It mainly include construction aggregate production, ore processing, glass and ceramics production, and recycling and environemental protection.
- The crusher machine for mining is commonly used in construction aggregate production, ensuring a steady supply of materials for building roads, bridges, and other infrastructure.
- In ore processing, crushing plants help extract valuable minerals from raw material, making them indispensable in the mining industry.
- Additionally, the plant crusher machine supports glass and ceramics production by preparing the necessary raw materials.
- Crusher plant adalah also essential in recycling and environmental protection, turning waste into reusable resources, and promoting sustainable practices across various industries.
With the right crusher plant machine, you can enhance your project’s efficiency, reduce operational costs, and achieve high productivity in a variety of industries.
What You Can Use the Crushed Aggregates For?
Crushed aggregates have several important uses in construction:
What Benefits Will You Get If You Can Produce Large Amount of Aggregates by Your Own?
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Meet Your Own Project Needs: Use your own crushing plants to produce aggregates for various construction projects, such as houses, apartments, hotels, etc.
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Supply Surrounding Companies: Become a local aggregates supplier by producing and selling aggregates to RMC concrete suppliers, construction companies, contractors, and building material suppliers.
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Start an Equipment Leasing Business: After fulfilling your own needs, lease the crushing and screening plants for sale to others in your area for additional income.
How to Start a Crusher Plant
How do you set up a crusher plant? Starting a crusher plant machinery can be a profitable venture, but it requires clear steps and careful planning. Here’s a concise guide to help you successfully launch and run a crusherplant.
Conduct Market Research
Goal: Understand market demand and competition.
Steps: Study the local construction market to assess the demand for crushed stone. Analyze competitors’ pricing and services.
Summary: Use market research to identify your target customers and market positioning.
Choose the Right Location
Goal: Find a site that’s convenient for material transport and close to your market.
Steps: Select a location near quarries, ensure easy access, and comply with local environmental regulations.
Summary: Location affects transportation costs and operational efficiency.
Purchase Equipment
Goal: Choose crushing plant and equipment that meets your production needs.
Steps: Select necessary crusher batu, such as jaw crushers and impact crushers machine, based on stone type and production goals. Choose reputable suppliers.
Summary: The right crusher machine improves production efficiency and product quality.
Obtain Necessary Permits
Goal: Ensure legal operation of your crusher plants for sale.
Steps: Secure land use permits, environmental permits, and other required documents.
Summary: Compliance with regulations prevents legal issues.
Build the Plant and Install Equipment
Goal: Set up a plant layout that supports smooth production and install equipment properly.
Steps: Design the crusher plant drawing layout, install and calibrate equipment correctly.
Summary: Good layout and proper installation ensure smooth production.
Train Employees and Start Production
Goal: Ensure employees can operate crusher batu safely and efficiently.
Steps: Provide equipment operation and safety training for employees. Develop a production plan.
Summary: Training and planning are the keys to efficient production.
Market Your Products
Goal: Attract customers and boost sales.
Steps: Use online marketing and social media to increase visibility. Offer excellent customer service to maintain satisfaction.
Summary: Effective marketing strategies help you quickly capture market share.
By following these steps, you can systematically start and run a crushing plant equipment. Each stage is crucial, from research and site selection to production and sales, ensuring you’re well-prepared to succeed in the market.
What Are the Parts of A Crushing Plant?
What does the crushing plant consist of? A crushing plant consists of several main components that work together to process raw materials. Here are the key parts:
Crusher
The core unit that reduces large rocks into smaller fragments. Common types include jaw, cone, and impact crushers.
Feeding System
Hoppers and feeders that deliver materials to the crusher in a controlled manner.
Screening Equipment
Screens that separate crushed materials by size, ensuring only the desired particle sizes proceed further.
Conveyors
Belts that transport materials between different parts of the plant, such as from the crusher to the screening area.
Chassis and Framework
The structural base that supports all the equipment, often designed for mobility in portable plants.
Control System
A centralized unit that manages the operation of the entire plant, ensuring efficiency and safety.
These components work in unison to ensure efficient crushing and processing of materials.
How a Crusher Plant Works
A crusher plant, also known as a stone crushing plant for sale, is mainly used to break large stones into different-sized aggregates. These aggregates are widely used in construction, road building, and other fields. Here’s how a crusher plant operates:
Primary Crushing: Initial Processing of Large Stones
First, large stones are fed into a jaw crusher plant for primary crushing. The goal of the primary crushing plant is to break these big stones into smaller pieces, making them easier to handle in the next steps.
Secondary Crushing: Further Processing
After the initial break, the stones move to the secondary crushing stage. A cone crushing machine or impact crusher is usually used here to crush the stones further, meeting the required specifications for the project.
Screening: Separating Different Sizes
In a crushing screening plant, the crushed stones go through a vibrating screen that separates them by size. The different sizes of aggregates are then either stored or sent for further processing.
Conveying and Reprocessing: Ensuring Quality
A conveyor belt carries the properly sized aggregates to the finished product area. Any stones that don’t meet the size requirements are sent back for further crushing.
Dust and Noise Control: Environmental Measures
Modern crushers machine come with dust collection and noise reduction systems. These features minimize environmental impact and protect workers’ health.
A crush plant for sale efficiently transforms large stones into high-quality aggregates through primary and secondary crushing, screening, and reprocessing. Understanding this process helps customers choose the right stone crushing plants for sale and improve productivity. For more information or expert advice, feel free to contact us.
See the crushing plant flow chart together!
Aimix Group Can Offer You with One-on-one Services in Indonesia
Aimix Group is a professional crusher company in Indonesia, offering personalized pre-sale and after-sale services. Whether you’re setting up a new crusher plant near me or need ongoing support, we can meet your needs. Let’s see what we do for you as a professional crusher plant manufacturer.
Customized Solutions
Aimix will design a crusher plant equipment specifically for your project. For example, if you need a 300 tph crusher station, we’ll provide the right feeding machine, primary crusher, secondary crusher, and screen crusher plant. This ensures efficient operation.
3D Layout Design
Our crushing equipment engineers will create a 3D layout for you. This helps you see where each piece of crusher batu will be placed, making it easier to plan your site.
Professional Recommendations
If you’re starting a mining project in Indonesia, we recommend our stationary crusher plants. These mining crusher machine plants don’t need frequent relocation and can be expanded with additional facilities. Therefore, these make mining crusher plant ideal for large-scale production.
Local Office in Jakarta
Our Jakarta-based after-sale team is available 24/7 to respond to your inquiries and service requests. Whether you need assistance with installation, maintenance, or parts replacement, we’re just a phone call away.
Local Partners Across Indonesia
Aimix, as one of professional crusher machine manufacturers, works with partners in cities like Jakarta, Surabaya, Papua, Morowali, and Batam. Our partners can quickly send engineers for installation, maintenance, and training services.
Local Agents with Stock
We, as one of outstanding crusher machine suppliers, have crushers equipment agents in various Indonesian cities. We keep crush plants for sale and spare parts in stock. You can visit our warehouses, see the crusher construction machine, and quickly replace crusher unit parts when needed, ensuring smooth operations.
In Conclusion
Aimix Group, one of leading crushing plant manufacturers, offers a range of options to suit your specific needs and help you save significantly on your investment. If you’re looking to establish or expand your crushing business in Indonesia, we’re here to assist.
Our crusher plants for sale are essential for boosting your business profits across diverse applications. Reach out to us, and we’ll guide you in making the best crusher plant investment. Let us design a tailored crushing solution for your business today.
