Starting a Aggregate Crusher Plant in Indonesia? | Custom Solutions for Local Rock, Climate, and Budget
Built for basalt, limestone, and andesite in Indonesia
Free layout design for your site and project goals
Proven success in Java, Sumatra, Kalimantan & more
Fast Setup, Local Service—No More Long Waits | Modular Plants Ready for Quick Delivery in Indonesia
Pre-built units, easy to install in 2–3 weeks
Local support team in Jakarta, Surabaya & Medan
Spare parts stocked in-country for faster response
Want More Tons per Hour? Let’s Make It Happen | Efficient Crushing That Fits Indonesia’s Needs
High output with consistent quality aggregates
Smart IoT remote control panel with fault alert in Bahasa
Used in road, port & construction projects nationwide
Cleaner, Greener Crushing for Indonesia’s Future | Eco-Friendly Solutions That Save You Money Too
Dust control & low-noise design for site safety
Energy-saving motors reduce your electricity bill
Easy to pass AMDAL and other local regulations
Aggregate crusher plant is used for crushing and screening stones into high-quality aggregate. With Indonesia’s booming infrastructure and rising demand—over 120 million tons of aggregates needed annually, we offer customized crusher plant solutions built for local conditions—featuring modular design, weather-resistant systems, and reliable local support.
Capacity: 1-1200TPH
Jaw/Cone/Impact/Sand Making Crusher
Mobile/Stationary TypeEfficient Aggregate Crushing Starts Here: Client Projects Across Indonesia
From Sumatra to Sulawesi, we’ve helped Indonesian clients set up efficient stone aggregate crushing plants for roads, quarries, and infrastructure. Each site had its own challenges—andesite, tough terrain, or heavy rain—and we delivered custom solutions suited to local materials and conditions. Explore how we helps projects crush smarter and build faster.
4-in-1 Mobile Granite Crusher Plant for Crushing Aggregates
- Time: April, 2025
- Capacity: 100TPH
- Raw Materials: Hard Rocks
- Output Size: 5-10-20-40mm
- Configuration: 4-in-1 Mobile Aggregate Crusher Plant(Jaw Crusher, Cone Crusher, Vibrating Feeder, Vibrating Screen, PLC Control Box, etc.)
- Application: Producing Aggregates for Road and Concrete/Asphalt Plants
💬 Client Feedback: “Easy to operate with integrated controls and remote monitoring. The mobile design lets us move quickly between sites. We saw improved productivity, less downtime, and lower costs.”
Get Customized Solutions
Small Portable Aggregate Crusher Machine for Crushing Cobblestone
- Time: August, 2024
- Capacity: 30TPH
- Project Location: In Balikpapan, Indonesia
- Feeding size: <34mm
- Output Size: <10mm
- Configuration: Small Portable Jaw Crusher(Belt Aggregate Conveyor, Jaw Crusher, Mobile Chassis + Vibrating Feeder)
- Application: Producing Aggregates for Roadbase
💬 Client Feedback: “This small mobile jaw crusher is perfect for our roadbase project in Balikpapan. It’s easy to move and operate on-site, delivers consistent output under 10mm, and helps us meet tight deadlines efficiently.”
Stationary Aggregate Processing Plant for Crushing Limestone
- Time: March, 2025
- Capacity: 200TPH
- Location: In Tuban, Indonesia
- Feeding size: <500mm
- Final product size: 0-5-20mm
- End use: Produce Fine Aggregates in Paper Industry
- Configuration: Aggregate Jaw Crusher + Feeder + Aggregate Screening Equipment + Aggregate Conveyor Belts
💬 Client Feedback: “The stationary crusher aggregate equipment for sale in Tuban reliably processes large limestone blocks into fine aggregates meeting our paper industry standards. The stable capacity and precise screening improved our production efficiency significantly.”
Aggregate Crushing Solutions Designed for Your Success in Indonesia
Different projects need different materials. Supplying concrete in Jakarta? Building roads in Kalimantan? Producing sand for dry mortar? Each job needs the right particle size, shape, and capacity. That’s why we’ve matched common crusher plant solutions to real applications across Indonesia — so you can choose faster, build smarter, and crush better.
🏗️ Ready-Mix Concrete Aggregates
Supplying ready-mix concrete plants across Indonesia, but struggling with consistent quality? The booming urban development in Jakarta, Surabaya, and emerging cities like Balikpapan is driving huge demand for high-grade concrete. That means your aggregate equipment must reliably deliver 0–5 mm fine sand and 5–20 mm clean, angular coarse aggregates. Whether you’re using river pebbles, limestone, or granite, we configure aggregate machines to ensure low flakiness, proper grading, and minimal dust — exactly what batching plant requires.
50TPH 4-in-1 Compact Mobile Aggregate Crusher Plant for Producing Ready-Mix Concrete Aggregates
- Aggregate Raw Materials: Andesite, Limestone, Granite
- Feeding Size: <400mm
- Output Size: 0-1/4’-1/2’-3/4’(adjustable)
- Capacity: 50T/H
- Configuration: APY4-4660S 4-in-1 Mobile Crusher Plant(APG-3090W Vibrating Feeder + APJ-5075E Jaw Crusher + APC-110C Cone Crusher + APS-1848Y3 Vibrating Screen + Belt Conveyor)
- Feature: PLC control | IoT monitoring | Compact footprint | Energy efficient | High-quality cubical aggregates
- Recommended Regions: Java (limestone and andesite abundant) and Kalimantan (granite prevalent); ideal for flexible, on-site mobile crushing.
125TPH Mobile Aggregate Cone Crusher – Cone-Focused Setup for Mid-Grade Concrete Aggregates
- Aggregate Raw Materials: Andesite, Basalt, Granite
- Feeding Size: 5.5 inch (≈140 mm)
- Output Size: 0–0.5 inch (0–12.7 mm)
- Capacity: 100–125 T/H
- Configuration: APY3-300M Mobile Cone Crusher ( APC-300M Cone Crusher + APS-1860Y3 Vibrating Aggregate Screener + Belt Conveyor) + APG-80G Vibrating Feeder
- Feature: Mobile and compact for flexible site use | Produces well-graded aggregates ideal for mid-strength concrete | Easy operation with stable output quality
- Recommended Regions: Urban areas like Jakarta, Surabaya, and other ready-mix concrete hubs
50TPH Mobile Aggregate Processing Plant – Compact Cone Crushing for Modular Concrete Supply
- Aggregate Raw Materials: Limestone, River Pebbles, Tuff
- Feeding Size: <350 mm
- Output Size: 0–5–12–20 mm
- Capacity: 50 T/H
- Configuration: APG-3085W Vibrating Feeder + APF-1010 Impact Crusher Aggregate + APS-1548Y3 Vibrating Screen + Belt Conveyor
- Feature: Compact and economical setup | Good particle shape, ideal for concrete mix | Low energy use, easy maintenance | Various Particles Output for Different Uses
- Recommended Regions: aggregates for Java, Bali, local concrete batching plant supply
400TPH Mobile Aggregate Crushing Plant – Compact Cone Crushing for Modular Concrete Supply
- Aggregate Raw Materials: Granite, Basalt, Andesite
- Feeding Size: <500 mm
- Output Size: 0–6–14–25 mm
- Capacity: 350–400 T/H
- Configuration: APJ-7510E Jaw crusher + APC-440D Cone Crusher + APC-440H Cone Crusher + APG-6013W/APG-1560G Vibrating feeder + APS-2160Y3 Vibrating screen + Belt conveyor
- Feature: High yield and consistent grading | Well-shaped aggregates ideal for high-grade concrete | Reliable for continuous batching plant supply
- Recommended Regions: Jakarta, Surabaya, Medan, Balikpapan concrete markets
🚧 Road Base & Municipal Projects
Need a robust solution for road foundations and general civil works? Indonesian provinces are racing to improve roads, especially in Kalimantan and Sulawesi. For base layers and sub-bases, clients look for 0–40 mm or 20–40 mm crushed stone with strong compaction and durability. Our modular crushing plants, often combining jaw + cone or impact crushers with aggregate screeners for sale, deliver high-output, cost-effective road base materials to support growing infrastructure contracts.
30TPH Small Portable Jaw Crusher for Road Base & Civil Construction
- Aggregate Raw Materials: Limestone, River Stone, Sandstone
- Feeding Size: <300 mm
- Output Size: 20–40 mm
- Capacity: 30 T/H
- Configuration: Small Portable Jaw Crusher (Wheel Chassis or Crawler Type + Vibration Feeder + Jaw Crusher Aggregate + Convey Belt)
- Feature: Compact and mobile, ideal for remote or small-scale projects | Low cost, quick setup, easy transport | Suitable for basic road base and backfill materials
- Recommended Regions: Rural Kalimantan, Sulawesi, Papua small projects
100TPH 3-in-1 Mobile Jaw Crusher for Road Base & Civil Construction Aggregate
- Aggregate Raw Materials: Limestone, Sandstone, River Stone
- Feeding Size: <250 mm
- Output Size: 0–40 mm
- Capacity: 100 T/H
- Configuration: APY3 3-in-1 Mobile Jaw Crusher Plant(APG-3896W Vibrating Feeder + APJ-6090E Jaw Crusher + APS-2160Y2 Vibrating Screen + Belt Conveyor)
- Feature: Integrated design, compact footprint | One machine for feeding, crushing, screening | Fast deployment, ideal for mid-scale civil projects
- Recommended Regions: Kalimantan, Sulawesi, Sumatra infrastructure works
150TPH 3-in-1 Mobile Aggregate Jaw Crusher for Road Base & Civil Aggregate
- Aggregate Raw Materials: Limestone, Andesite, River Pebbles
- Feeding Size: <500 mm
- Output Size: 0–5–15–25–40 mm
- Capacity: 120-150 T/H
- Configuration: APJ-6090E Jaw crusher + APC-430D cone crusher + APG-3896W Vibrating feeder + APG-80G Vibrating feeder + APS-1860Y4 Vibrating screen + Belt conveyor
- Feature: Multiple output sizes for sub-base and base layers | Good shaping, moderate capacity, compact footprint | Ideal for road and municipal projects
- Recommended Regions: Kalimantan, Sulawesi, outer island road development zones
200TPH 3-in-1 Mobile Jaw Aggregate Crusher Machine for Road Base Aggregate
- Aggregate Raw Materials: Limestone, Andesite, River Pebbles
- Feeding Size: <630 mm
- Output Size: 0–1/4–3/8–3/4–G1(graded sizes typical for road base)
- Capacity: 200 T/H
- Configuration: APJ-7510E Jaw crusher + APC-430D Single cylinder hydraulic cone crusher + APG-4911W Vibrating feeder + APS-1860Y4 Vibrating screen + Belt conveyor
- Feature: Stable production of well-graded aggregates for strong compaction | better shape and throughput | road sub-base and base layer materials
- Recommended Regions: Kalimantan, Sulawesi, regional infrastructure projects
🛣️ Asphalt Mix Aggregates
Having trouble producing angular stone with the right gradation for asphalt? From Java’s highways to airport runways in Sumatra, asphalt contractors need 5–10 mm and 10–20 mm clean, angular aggregates to produce that ensure strong binder adhesion. We recommend configurations using impact aggregate crusher machine or shaping machines to enhance cubicality.
120TPH 3-in-1 Mobile Aggregate Crushers for Asphalt Concrete Production
- Aggregate Raw Materials: Granite, Andesite, Limestone
- Feeding Size: <630 mm
- Output Size: 0-5-10-20mm
- Capacity: 100–150 T/H
- Configuration: APY2-7510J Mobile Jaw Crusher(APG-4211W Vibrating Feeder + APJ-7510E Jaw Crusher) + APY2-300M Mobile Cone Crusher (APS-2160Y3 Vibrating Screen + APC-300M Cone Crusher) + Belt Conveyor
- Feature: Mobile, flexible setup | Produces clean, angular aggregates | Stable gradation, low dust
- Recommended Regions: Java highways, Sumatra airport runways, other infrastructure sites needing quality asphalt aggregates
150TPH 3-in-1 Mobile Impact Crusher Plant for Producing Asphalt Mix Aggregate
- Aggregate Raw Materials: Limestone, Granite, Andesite
- Feeding Size: ≤500 mm
- Output Size: 0–1/4–1/2–3/4–G1(well-graded for asphalt applications)
- Capacity: 150 TPH
- Configuration: 3-in-1 Mobile Impact Crusher(APG-4211Z Vibrating Feeder + APF-1213 Impact Crusher + APS-1548Y4 Vibrating Screen + Belt Conveyor)
- Feature: Excellent aggregate shape and gradation for asphalt binder bonding | Delivers clean, angular aggregates | Compact setup, efficient for medium-sized asphalt mixing plant
- Recommended Regions: Java, Sumatra, Sulawesi – especially around urban road networks
200TPH Stationary Aggregate Crusher Plant for Asphalt Aggregates Production
- Aggregate Raw Materials: Basalt, Andesite, Granite
- Feeding Size: <630 mm
- Output Size: 0–1/4–3/8–3/4–G1 inch (≈0–6–10–20–25 mm)
- Capacity: 200 T/H
- Configuration: APJ-7510E Jaw crusher + APC-430D Single cylinder hydraulic cone crusher + APG-4911W Vibrating feeder + APS-1860Y4 Vibrating screen + Belt conveyor
- Feature: High-capacity and efficient for large-scale asphalt needs | Excellent grain shape and gradation control | Suitable for hard rock, durable components
- Recommended Regions: Sumatra expressways, Kalimantan airports, Java toll roads
250TPH Stationary Aggregate Crusher Plant for Asphalt Concrete Production
- Aggregate Raw Materials: Granite, Andesite, Basalt, Limestone
- Feeding Size: <630 mm
- Output Size: 0 – 5/8” – 3/4” (approximately 0–15–20 mm)
- Capacity: 200–250 T/H
- Configuration: APJ-7510E Jaw crusher + APC-430D Single cylinder hydraulic cone crusher + APG-4911W Vibrating feeder + APS-1860Y4 Vibrating screen + Belt conveyor
- Feature: Impact crusher improves angularity and cubical shape for asphalt binder adhesion | Fine gradation control meeting asphalt mix specifications
- Recommended Regions: Java, Sumatra, airport and highway construction zones
🚄 Railway Ballast Aggregates
Need to meet strict Indonesian railway ballast standards? With major rail projects underway between Java and the new capital in East Kalimantan, railway ballast (typically 25–63 mm) must meet high hardness, flakiness, and cleanliness specs. We design crushing plant for aggregates using high-capacity jaw + cone setups for hard rock like granite and andesite, coupled with multiple-deck aggregate screen for sale to ensure uniform grading for every load.
200TPH Mobile Crusher Plant for Railway Ballast Aggregates
- Aggregate Raw Materials: Granite, Basalt, Andesite
- Feeding Size: <630 mm
- Output Size: 0–5–20–70 mm (includes 20–70 mm suitable for ballast)
- Capacity: 150–200 T/H
- Configuration: APY2-430C Mobile Cone Crusher ( APC-430D Cone Crusher + APS-2160Y3 Vibrating Screen + Belt Conveyor) + APY2-7510E Mobile Jaw Crusher(APG-4211W Vibrating Feeder + APJ-7510E Jaw Crusher + Belt Conveyor)
- Feature: Mobile setup ideal for railway projects with shifting sites | Produces clean, hard ballast with stable grading | Compact, flexible for remote or linear infrastructure work
- Recommended Regions: East Kalimantan, Central Java, Sumatra (rail project zones)
800TPH Stationary Aggregate Crusher Plant for Railway Ballast Aggregates
- Aggregate Raw Materials: Granite, Andesite, Diorite, Basalt
- Feeding Size: <720 mm
- Output Size: 25–63 mm (primary), customizable with recycling loop
- Capacity: 600–800 TPH
- Configuration: 3-in-1 Mobile Impact Crusher(APG-4211Z Vibrating Feeder + APF-1213 Impact Crusher + APS-1548Y4 Aggregate Screening Equipment + Belt Conveyor)
- Feature: High output with low flakiness index | Precise railway ballast gradation | Suitable for national rail + capital relocation corridors
- Recommended Regions: Java, East Kalimantan, Sumatra — all with active/intercity railway expansion projects
🧱 Dry Mix Mortar & Manufactured Sand
Switching from river sand to manufactured sand but not sure how to get the right specs? Environmental regulations in Indonesia are limiting natural sand mining, driving up demand for manufactured sand in dry-mix mortar and plaster applications. Required particle sizes are 0.075–4.75 mm, with controlled fines (<15%) and consistent shape. Our solutions include vertical shaft impact (VSI) crushers, air classifiers, and aggregate wash plants to deliver M-sand that meets plaster, masonry, and screed specifications.
70TPH Stationary Stone Aggregate Crusher Machine for Manufactured Sand
- Aggregate Raw Materials: River pebbles, limestone, granite, sandstone
- Feeding Size: <400 mm
- Output Size: <10 mm
- Capacity: 50–70 TPH
- Configuration: APG-3895W Vibrating Feeder + APJ-5070E Jaw Crusher + APX-1210 VSI Crusher + APS-1548Y2 Vibrating Screen + Belt Conveyor
- Feature: Excellent sand shaping (VSI) | Fine grading for plaster/mortar use | Compact layout, energy efficient | Suitable for areas limiting river sand use
- Recommended Regions: Java, South Sumatra, Bali — areas under pressure to shift to manufactured sand due to river sand bans
150TPH Stationary Stone Crusher Plant for Dry Mix Mortar/M-sand
- Aggregate Raw Materials: Limestone, granite, sandstone, river pebbles
- Feeding Size: <400 mm
- Output Size: <5 mm
- Capacity: 100–150 TPH
- Configuration: APJ-6090E Jaw Crusher + APSF-1214 Impact Crusher + Belt Conveyor + APS-1860Y2 Vibrating Screen + APG-3895W Vibrating Feeder
- Feature: Produces fine sand with controlled particle size | Suitable for plaster, masonry, and mortar applications | Compact and easy to maintain
- Recommended Regions: Java, South Sumatra, Bali — regions with growing demand for eco-friendly manufactured sand
150TPH Stationary Aggregate Crushing Plant for fine Sand Aggregates
- Aggregate Raw Materials: Limestone, granite, sandstone, andesite
- Feeding Size: <500 mm
- Output Size: 0.4 mm (fine sand)
- Capacity: 150 TPH
- Configuration: Vibrating Feeder + Jaw Crusher + Impact Crusher + Vibrating Screen + Belt Conveyor + Elevator + Finished Product Storage + Rod Mill
- Feature: Produces fine sand with controlled particle size | Suitable for plaster, masonry, and mortar applications | Compact and easy to maintain
- Recommended Regions: Java, South Sumatra, Bali — regions with growing demand for eco-friendly manufactured sand
150TPH Mobile Aggregate Crusher Equipment for Dry Mix Mortar/M-sand
- Aggregate Raw Materials: Limestone, granite, sandstone, andesite
- Feeding Size: <500 mm
- Output Size: 0–10 mm, 15–20 mm, 20–30 mm (customizable)
- Capacity: 100–150 TPH
- Configuration: APY2-J Mobile Jaw Crushing Plant + APY2-F Mobile Cone Crusher Plant + Sand Washing Machine + 7 Conveyor Belts
- Feature: Flexible mobile crushing and washing for versatile site applications | Integrated washing improves product quality and reduces fines
- Recommended Regions: Java, South Sumatra, Bali — regions promoting manufactured sand use
Key Crusher Parameters You Need to Know for Aggregate Crusher Plant
To ensure your aggregate crushing equipment runs efficiently and meets project demands, it’s vital to understand core equipment parameters. This guide about crushers for aggregates highlights the essential specs you need to know—so you can choose the right crushing plant for aggregates tailored for Indonesia’s diverse construction needs.
Aggregate Jaw Crusher
- Types: APJ-E, APJ-V, APJ-X Series
- Capacity: 1-800t/h
- Max Feeding Size: ≤ 1000mm
- Output Size: 15-300mm
Aggregate Cone Crusher
- Types: APC-M, APC-D, APC-Y, APC-C
- Capacity: 5-1200t/h
- Max Feeding Size: 10-350mm
- Output Size: 3-63mm
Aggregate Impact Crusher
- Types:APF, APF-V, APF-H Series
- Capacity: 20-900t/h
- Max Feeding Size: ＜700mm
- Output Size: 5-180mm
Sand Making Machine
- Types:APV, APV-X Series
- Capacity: 60-750t/h
- Max Feeding Size: 30-65mm
- Output Size: 0-4.75mm
What Are The Common Aggregate Raw Materials in Indonesia?
As an archipelago with many volcanic islands, Indonesia is rich in geological resources, with a wide distribution of various rock types. These conditions make it especially suitable for producing construction aggregates. Below is an overview of common aggregate raw materials, their distribution, and resource availability across key regions in Indonesia.
| Raw Material Image | Material Type | Distribution Regions | Resource Characteristics | Common Applications |
|---|---|---|---|---|
 | Andesite | - West Java: Bekasi, Bogor, Cirebon - Central Java: Semarang, Solo - North Sumatra: Medan area | - Volcanic rock with high hardness and low crushing value - Abundant and widely distributed | High-strength concrete, road base, railway ballast |
 | Basalt | - East Kalimantan: Balikpapan - Central Sulawesi: Palu - East Nusa Tenggara: Flores Island | - Dense dark-colored rock with high compressive strength - Scattered but high-quality deposits | Asphalt pavement, airport runways, hydraulic projects |
 | Limestone | - Central Java: Cilacap, Purworejo - South Sumatra: around Palembang - Southern Bali | - Sedimentary rock rich in calcium - Easy to quarry, good shape for aggregates | Concrete batching, cement raw material, sub-base layer |
 | Granite | - Bangka Belitung Islands - Riau Islands: Bintan - North Kalimantan: inland areas | - Very hard and wear-resistant - Large surface outcrops, suitable for large-scale mining | High-grade construction, port engineering, asphalt layer |
 | River Pebbles | - Sumatra: Padang river basin - Kalimantan: Banjarmasin, Barito river basin | - Naturally rounded stones with low impurities - Easy to process with natural gradation | Concrete aggregate, manufactured sand, landscape stone |
Common Aggregate Sizes and Applications in Construction Projects
Understanding the right aggregate sizes is key for aggregate crusher plants to deliver quality materials suited for Indonesia’s diverse construction needs. Different sizes serve different purposes—from concrete batching and asphalt mixing to road bases and structural fills. This overview can help you optimize production and meet project requirements effectively.
| Aggregate Type | Particle Size (mm) | Typical Application Areas | Key Value Points |
|---|---|---|---|
| Fine Aggregate (Sand) | 0.075 – 4.75 | Concrete batching plants (ready-mix concrete), mortar production, asphalt mixing plants (fine aggregate for hot mix asphalt) | Enhances concrete density and strength; improves durability in tropical climate |
| Coarse Aggregate | 4.75 – 20 | Concrete batching plant framework, road sub-base and base layers (especially for provincial and rural roads), railway ballast in key transport corridors | Supports structural loads; ensures stable and long-lasting road foundations |
| Large Aggregate | 20 – 40 | Large infrastructure projects (bridges, industrial foundations), heavy-duty highways, ports and harbors construction | Provides high load-bearing capacity; critical for safety in heavy traffic areas |
| Crushed Stone | 10 – 40 | Road base and drainage layers, concrete aggregate supply for urban and rural projects, partial coarse aggregate in batching plants | Improves pavement smoothness and strength; reduces maintenance in humid conditions |
What Are the Aggregate Demand in Indonesia and Key Growth Regions?
Indonesia’s annual demand for construction aggregates—including crushed stone, manufactured sand, and gravel—has already surpassed 200 million tons, with a steady upward trajectory. According to the latest projections, from 2025 to 2029, Indonesia’s construction aggregate market is expected to grow at an annual rate of 6.91% to 9.22%.
| Estimated Regional Demand for Construction Aggregates in Indonesia | ||
|---|---|---|
| Region | Estimated Annual Demand | Primary Application Areas |
| Java | 110–130 million tons | Urban housing, expressways, seaports, and ready-mix concrete plants |
| Sumatra | 30–40 million tons | Port development, power generation, and industrial park projects |
| Kalimantan | 20–25 million tons | Nusantara new capital construction and mining road infrastructure |
| Sulawesi | 10–15 million tons | Industrial zones, logistics hubs, and supporting infrastructure |
| Papua & Maluku | 5–8 million tons | Early-phase infrastructure and natural resource development projects |
With the Indonesian government accelerating its National Strategic Projects (PSN), the demand for high-quality aggregates is becoming increasingly regionalized. This trend opens significant opportunities for stationary, mobile, and modular aggregate production plants to gain a foothold across diverse market segments.
National Projects Are Fueling Massive Aggregate Demand in Indonesia
From the new capital city in Kalimantan to toll roads across Sumatra and housing programs in Java, Indonesia is rolling out hundreds of strategic infrastructure projects. These developments are creating explosive demand for construction aggregates—crushed stone, gravel, and manufactured sand. For suppliers and contractors, this means one thing: now is the time to invest in the right rock crusher machine for crushing aggregates.
| Project Name | Location | Description | Expected Aggregate Demand | Relevance to Crusher Plant |
|---|---|---|---|---|
| IKN Nusantara (New Capital) | East Kalimantan | Indonesia’s new capital project: includes government zones, residential areas, smart infrastructure, and green city initiatives | > 20 million tons (2025–2030) | Needs mobile or semi-mobile crushing plants to cope with rough terrain and rapid deployment |
| Trans-Sumatra Toll Road | Across Sumatra Island | Over 2,700 km of toll roads connecting Aceh to Lampung. Core PSN (National Strategic Project) | > 15 million tons in multiple packages | Requires stationary crushing plant near quarries + mobile crusehr near work fronts |
| Weda Bay Industrial Park Expansion | Halmahera, North Maluku | A major nickel processing hub supported by Chinese-Indonesian JV. Includes roads, smelters, and port facilities | ~3–5 million tons | Modular or diesel-powered crushing plants suitable due to remote, power-scarce area |
| Bandung – Jakarta High-Speed Rail Phase II | West Java to Central Java | Extension of Phase I HSR, connecting key cities and economic zones | ~3 million tons | Needs high-quality crushed aggregates for ballast and ready-mix concrete |
| Makassar New Port | South Sulawesi | National port hub to support Eastern Indonesia logistics; includes land reclamation, terminal, access roads | > 4 million tons | Suitable for medium to high-capacity stationary crushing plants; shoreline access simplifies material logistics |
| Java North Coast Double Track Railway | Central & East Java | Rail capacity enhancement project to support cargo and passenger flow | ~2 million tons | Demands aggregates for ballast, concrete sleepers, and bridges |
| Morowali Industrial Complex Expansion | Central Sulawesi | One of the world's largest nickel processing centers; smelters, worker housing, roads | ~3–4 million tons | High demand for road base and concrete; mobile crushers preferred for flexibility |
| Batang Industrial & Power Complex | Central Java | 2 x 1,000 MW coal power plant and adjacent industrial park | > 2 million tons | Requires high-grade aggregates for heavy foundation and cooling system infrastructure |
| Flood Control Mega Projects (Ciliwung & Semarang) | Jakarta, Central Java | Flood tunnels, river normalizations, pumping stations | 1–2 million tons per package | Requires well-graded aggregates for concrete and embankments; urban setting favors dust-suppressed systems |
| Perumahan Rakyat (Mass Housing Program) | Nationwide (Java, Sumatra-focused) | Affordable housing developments under government push for 1M homes/year | Highly fragmented, ~0.5–1 million tons per province/year | Small-to-mid-capacity mobile crusher plants ideal for site-to-site relocation |
Key Challenges in Aggregate Crushing Faced by Indonesian Customers
While demand for aggregates in Indonesia is surging, many local producers and contractors are under pressure. Aging equipment, poor output quality, complex island logistics, and rising environmental standards are making crushing operations increasingly difficult to manage. These challenges not only slow down project timelines but also raise costs and compliance risks.
Inconsistent Particle Shape and High Material Waste
- Excessive oversized or flaky particles
- Non-compliance with ready-mix concrete or road construction standards
- Increased waste, reprocessing needs, and higher storage costs
Outdated Equipment with Low Productivity
- Low crushing efficiency
- High energy consumption
- Frequent equipment failures
- Difficulty sourcing spare parts
Multi-Island Operations and Deployment Challenges
- Stationary aggregate manufacturing plants are costly to transport and install
- Site preparation and civil works add to project delays and budget overruns
- Lack of mobility limits equipment adaptability
Rising Environmental Standards and Compliance Pressure
- Stricter dust, noise, and wastewater regulations
- Traditional equipment typically lacks environmental features, increasing the risk of:
- Fines or project shutdowns
- Community opposition or complaints
Our Response: Smart, Modular, and Market-Fit Crushing Solutions
- Advanced multi-stage crushing and shaping to ensure superior particle quality
- Diesel-powered and crawler-mounted systems for energy savings and terrain adaptability
- Modular, quick-assembly structures ideal for inter-island logistics
- Integrated dust suppression, noise reduction, and water recycling units to meet modern environmental standards
See How Our Aggregate Crusher Plants Perform Across the World
🎥 Still wondering if we’re the right partner for your project? See our aggregate production plants running successfully across the globe — from Southeast Asia to Africa, the Middle East to Latin America — and right here in Indonesia’s busiest construction zones. This video shows how we deliver reliable, high-performance crushing solutions tailored to each site’s needs.
💬 Join the many satisfied clients who trust us for stable output, quality aggregates, and long-term support. ▶️ [Watch More Aggregate Crusher Plant Project Videos on YouTube]
Why Regionalized Aggregate Crusher Plant Solutions Matter in Indonesia
Indonesia is an archipelago of over 17,000 islands, each with distinct geological conditions, construction environments, and transportation constraints. This makes a “one-size-fits-all” crushing solution impractical. To ensure cost-efficiency and operational success, the aggregate machinery must be tailored to the specific requirements of each region.
| 🗺️ Regional Worksite Conditions and Recommended Aggregate Crushing Solutions Indonesia | |||
|---|---|---|---|
| Region | Typical Worksite Characteristics | Recommended Crusher Plant Type | Key Benefits |
| Java | - Dense infrastructure networks - Large-scale urban & industrial projects - Stable power supply | ✅ Stationary Crushing Plant (high-capacity, automated) | High output Low O&M cost Ideal for long-term use |
| Kalimantan | - Ongoing new capital (IKN) construction - Hilly terrain - Poor access roads | ✅ Crawler-Mounted / Semi-Mobile Crushing Plant (terrain adaptable, fast setup) | Fast deployment Handles tough terrain Compact |
| Sumatra | - Port & industrial park development - Abundant hard rock resources | ✅ Mid-Capacity Line + High-Pressure Cone Crushers | Hard rock shaping Balanced output & flexibility |
| Sulawesi | - Scattered industrial zones - Frequent relocation needs | ✅ Trailer-Mounted Mobile Crusher Plant (high mobility, quick disassembly) | Flexible transfers Easy to maintain |
| Papua & Maluku | - Early-stage infrastructure - Remote areas with limited power/grid access | ✅ Small Modular Crushing Units (diesel or low-voltage compatible) | Minimal site prep Suitable for remote deployment |
Why Customization Matters
✅ From design to commissioning, we provide full-service crushers for aggregates solutions—including site-specific configuration, manufacturing, installation, and training—to help your operation achieve fast ramp-up and long-term stability across Indonesia’s diverse markets.
Why Does Aggregate Shape Matter for Your Aggregate Crusher Plant?
With Indonesia’s rise in high-standard infrastructure and ready-mix concrete plants, demand for strict aggregate shape and gradation control is growing. Good aggregate shape is essential not only for project approval but also for pricing and profits. Have you faced these common challenges?
These issues not only delay project timelines but directly impact construction safety and your company’s reputation.
Why Must You Care About Aggregate Shape?
| Project Type | Key Aggregate Shape Requirements | What Happens If You Ignore It? | How Does Crushing Equipment Help? |
|---|---|---|---|
| Ready-Mix Concrete Plants | Cubic shape, well-graded | Reduced concrete quality, waste of cement and materials | Multi-stage crushing and shaping processes ensure uniform and stable particle shape |
| Asphalt Road Construction | Regular shape, angular | Pavement rutting and cracking, higher maintenance costs | Impact crushers or VSI sand makers enhance aggregate angularity and interlock strength |
| Bridges and Hydraulic Projects | Low flaky and elongated particles (≤10%) | Poor structural durability, increased safety risks | Precision shaping and screening reduce flaky particles, improving durability |
| Precast Concrete Production | Uniform particle size and shape | Unstable product quality, affecting sales and reputation | High-precision screening and intelligent control ensure consistent particle size and shape |
How We Help You Achieve Perfect Aggregate Shape and Gradation?
Precise crushing process design: Multi-stage crushing plus VSI shaping ensures high cubicity and flaky particle content below 10%.
Reliable, high-performance equipment: Minimized downtime and continuous production to help you achieve both capacity and quality goals.
Customized, localized support: Solutions tailored to Indonesia’s diverse regional climates and project requirements for maximum efficiency.
Digital smart monitoring: Real-time tracking of particle size and shape distribution with automatic equipment parameter adjustments to ensure consistent quality.
Closed-loop intelligent screening system: Multi-layer vibrating screens and automatic recycling guarantee stable production of well-graded aggregate, reducing on-site adjustments.
Why Partner with Us for Your Aggregate Crusher Plant in Indonesia?
In Indonesia’s fast-growing construction market, reliable and high-quality aggregate production is key to project success. We combine local expertise, advanced technology, and dedicated support to help you deliver consistent, market-ready aggregates — wherever your project is.
Deep Local Market Expertise
- Extensive experience working with Indonesian infrastructure and construction industries
- In-depth understanding of Indonesia’s diverse geological and regional market conditions
- Proven success in delivering projects across Java, Sumatra, Kalimantan, and other key areas
- Familiarity with local regulations and standards ensures compliance and smooth project execution
Cutting-Edge Crushing & Shaping Technology
- Use of internationally recognized multi-stage crushing technology tailored for Indonesian aggregates
- VSI sand shaping units to optimize particle shape and reduce flaky and elongated particles
- Precise control of gradation and particle size distribution to meet Indonesian concrete and asphalt standards
- Continuous innovation to improve equipment efficiency and product quality
Tailored, End-to-End Customer Support
- Personalized consultation to design aggregate plants that match your project needs and site conditions
- Professional installation and commissioning services with local technical teams
- Responsive maintenance and troubleshooting support to minimize downtime
- Training programs for operators to maximize equipment performance and longevity
Rigorous Quality Assurance & After-Sales Service
- Strict quality control throughout manufacturing and installation to ensure equipment durability
- After-sales service network based in Indonesia for quick spare parts supply and technical assistance
- Adaptation of equipment to withstand Indonesia’s tropical climate and challenging terrain
- Commitment to long-term partnerships, ensuring your investment yields maximum returns
Before You Build: FAQs for Aggregate Crushing in Indonesia
What Is An Aggregate Crushing Plant?
How Does An Aggregate Plant Work Here?
- Raw stone is loaded into the feeder and primary crusher.
- It is crushed into smaller pieces, depending on its hardness.
- Secondary crushing further shapes the material, especially important for concrete applications.
- Aggregate screening plants separate the final aggregates into 0–5 mm, 5–10 mm, 10–20 mm, or other sizes based on project needs (e.g. Bina Marga specifications).
- Final products are stockpiled or sent directly to batching plants or construction sites.
- Many clients in Indonesia also request shaping machines or sand washers to meet stricter gradation and shape standards, especially for toll roads and export-quality concrete.
What Sizes Of Crushed Aggregate Are Commonly Used In Indonesia?
- 0–5 mm: Fine sand, often used for plaster and concrete
- 5–10 mm / 10–20 mm: Core sizes for ready-mix concrete and road base
- 20–40 mm: Base layer for highways, drainage, or port construction
- >40 mm: Often used in large foundations or re-crushed for finer materials
We adjust our crushing plant aggregate design to fit your required sizes and production volume, whether you’re supplying a local project or a batching plant.
Don’t Wait — Get Your Customized Aggregate Crusher Plant Quote Today!
As one of excellent aggregate crushing equipment manufacturers, we’re here to help! Reach out to us today for a personalized aggregate crusher plant solution made just for your project in Indonesia. Let’s work together to make your next project a success—ask for your quote about aggregate crushing plant prices now!
