Customized Solutions: Optimized for local materials like limestone and concrete.
Quick Maintenance: Easy access to spare parts and services to minimize downtime.
Expert Guidance: Local technical support for installation and operation.
In-Stock Availability: Crushers available for fast delivery and minimal wait time.
Impact crusher is a reliable and efficient solution for coarse, medium and fine crushing in Indonesia. It can process various medium hardness and soft materials such as limestone, coal gangue, concrete, etc. This impact crusher offers high efficiency, producing well-shaped materials with adjustable sizes. Besides, it can crush stones and make sand, making them versatile for many uses. With easy maintenance and reliable performance, AIMIX impact crushers are a cost-effective solution for various projects.
- 【Feeding Size】: ≤900mm
- 【Output Size】: 5-200 mm
- 【Capacity】: 40t/h-700t/h
- 【Types】: APF/APF-V/APF-H/VSI Series
- 【High Crushing Efficiency】: Reduces material size
- 【Crushing Materials】: Andesite, Basalt, Iron Ore, Granite, Construction Wastes, Peddle, Limestone and so on
Latest Impact Crusher Cases
100T Stationary Impact Crusher for Crushing Cobblestones
Delivery time: Decemeber 2024
Location: in Malaysia
Capacity: 100T
Application: Road paving
Customer Review：AIMIX successfully installed a 100T impact type stone crusher plant in Malaysia to crush cobblestones for road paving. With over 50 projects completed, their expertise guarantees reliable performance.
150T Mobile Impact Crusher Plant for Crushing Granite
Delivery time: January 2025
Location: in Colombia
Capacity: 150T
Application: Selling Aggregates
Customer Review：We chose AIMIX for our 150T mobile impact crusher plant in Colombia, designed for granite crushing and aggregate production. With AIMIX’s experience from over 70 successful on-site installations, we felt confident in their ability to deliver dependable solutions.
Hot Types of AIMIX Impact Crushers
What are the different types of impact crushers? AIMIX offers a variety of impact crushers that are efficient and durable, perfect for mining, construction, and infrastructure projects. These impact crushers are designed to deliver high performance and quality aggregates. In this section, we’ll introduce four popular models: the APF-H, APF, APF-V and VSI series, each tailored to meet different crushing needs and provide reliable results.
APF-H Series European type Hydraulic Impact Crushers for sale in Indonesia
The APF-H Series Hydraulic Impact Crusher is an advanced crushing machine designed for efficiency. It handles large feed sizes up to 1000mm and offers a higher crushing ratio than traditional crushers. With the ability to easily switch between primary and secondary crushing, it ensures better particle shape and improved capacity, making it a reliable choice for various crushing needs.
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- European Type Hydraulic Impact Crusher
- Capacity: 70-700 t/h, Customizable
- Max. Feeding Size: ≤900 mm, According to model
- Finished Products Size: 20~200 mm
- Processed Materials: Limestone, granite, marble, basalt, iron ore, river pebble, shale, lapis, coal, cobblestone, construction waste.
- Application: Widely used for medium-sized crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries.
Advantages of APF-H Series Hydraulic Impact Crusher for Sale
Easy Maintenance
The inclusion of a 500 kg maintenance boom makes it more convenient to replace wearing parts, reducing downtime and maintenance effort.
Larger Crushing Cavity
The curved design of the crushing cavity allows for the processing of larger materials, improving the crusher’s efficiency and versatility.
Durable Counterattack Liner
The saw tooth-type counterattack liner is built for harder materials. Its thicker design lasts 1.5 times longer than the original.
Constant Pressure Crushing System
This system provides a higher crushing force, ensuring a more stable product shape and consistent performance.
Easy Discharge Size Adjustment
The addition of a scale bar makes it easier to monitor and adjust the discharge opening size, ensuring accurate control over product size.
Hydraulic Opening and Adjustment System
The hydraulic system allows for easier opening, closing, and adjustments, reducing the maintenance time from 8 hours to just 30 minutes, significantly cutting operational costs.
APF Series Impact Crushers for Sale in Indonesia
The APF Series Impact Crushers are built for efficient and reliable crushing. They handle various materials with high crushing ratios and adjustable output sizes. Designed for durability, these crushers provide long-lasting performance and are an excellent choice for improving your production efficiency.
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- APF Series Impact Crusher
- Capacity: 100-500 t/h, Customizable
- Max. Feeding Size: ≤500 mm, According to model
- Power: 90-400 kw
- Processed Materials: Limestone, granite, marble, basalt, iron ore, river pebble, shale, lapis, coal, cobblestone, construction waste.
- Application: Widely used for medium-sized crushing of ore and bulk materials in mining, metallurgy, construction, road, railway, water and chemical industries.
Features of APF Series Impact Crushers for Sale in Indonesia
Larger Crushing Cavity
The APF Series impact crushers have a larger crushing cavity, allowing them to crush bigger materials. The saw-tooth counterattack liner crushes harder materials more efficiently and lasts 1.5 times longer due to increased thickness.
Special Hammer Locking
The stone crushers are equipped with a heavy-duty rotor body that enhances the moment of inertia, improving crushing performance. The specialized hammer locking system ensures the flat hammer remains securely fixed, contributing to better stability and efficiency.
Reduced Maintenance Time and Cost
With the hydraulic opening and adjustment systems, maintenance is more user-friendly and quicker. The maintenance time has been reduced from 8 hours to just 30 minutes, helping to lower operational costs and minimize downtime.
APF-V Series Impact Crushers for Sale in Indonesia
APF-V series impact crusher can deal with materials with feeding size less than 500mm and compressive resistance not more than 350 Mpa despite the large, middle or small size hard materials (granite, limestone, concrete, and other non-metallic minerals). This machine is widely used in mining, highway and railway, construction material, and other related industries. The final size can adjust and there are many models for the crushers.
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- APF-V Series Impact Crusher
- Capacity: 15-350 t/h, Customizable
- Max. Feeding Size: ≤350 mm, According to model
- Power: 37-280 kw
- Processed Materials: compressive resistance not more than 350 Mpa despite of materials (granite, limestone, concrete and other non-metallic minerals)
- Application: Widely used for medium-sized crushing of ore and bulk materials in mining, highway and railway, construction material and other related industries.
Features of APF-V Series Impact Stone Crusher for Sale
Large Feed Inlet and High Crushing Capacity
The APF-V Series features a large feed inlet and high crushing cavity, making it ideal for processing high-hardness materials and large lumps. This design reduces the production of stone powder and enhances efficiency.
Adjustable Discharge Size
The gap between the impact board and the blower can be easily adjusted, offering precise control over the discharge size. This ensures consistent product quality and good particle shape for various applications.
Compact Structure and Strong Rigidity
The crusher is designed with a compact structure, ensuring durability and strong machine rigidity. The rotor has a large moment of inertia, which contributes to higher crushing efficiency and stability during operation.
High-Quality Materials for Durability
Equipped with a high chromium plate hammer, the APF-V Series crusher provides excellent impact and abrasion resistance. This enhances its ability to crush hard materials and ensures a long service life.
Vertical Shaft Impact Crusher for Sale
The Vertical Shaft Impact (VSI) Crusher is a highly efficient and versatile machine designed for crushing a wide range of materials. The vsi sand making machine is widely used in quarrying, mining, construction, and recycling industries due to its ability to produce high-quality aggregates and sand. Featuring a high crushing ratio, reliable performance, and low power consumption, the VSI Crusher is an ideal choice for projects that require consistent product shapes and sizes. Get the vsi crusher price at right!
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- APV Series VSI Crusher for Sale
- Capacity: 150-190t/h (Central Feed)/300-380t/h (Cascade Feed)
- Max. Feeding Size: 45mm (Soft Material), 40mm (Hard Material)
- Rotation Speed: 1360-1510 r/min
- Raw Materials: is ideal for processing both soft materials like sand and gravel, as well as harder materials such as granite and basalt.
- Application: widely used in quarrying, mining, construction, and recycling industries
Features of APV Series VSI Impact Crusher for Sale
High Crushing Efficiency
Designed to produce high-quality aggregates, it offers superior impact crushing, especially for materials like granite, basalt, and limestone.
Versatile Material Processing
Capable of processing a wide range of materials, from soft to hard, with adjustable crushing modes to suit specific project needs.
Reduced Maintenance
The vertical crusher features a simple design with fewer parts prone to wear, reducing maintenance costs and downtime.
Energy-Efficient
With optimized power consumption and a well-balanced rotor, it delivers high throughput while consuming less energy.
Consistent Product Shape
The APV Series ensures a uniform shape of final output, making it ideal for industries requiring specific particle sizes.
Durability
The use of high-quality materials and precision engineering ensures long-lasting performance even under tough conditions.
Mobile Impact Crusher for Construction Waste Disposal
Mobile impact crushers offer a flexible and efficient solution for crushing materials on-site, and the mobile crusher plant is available in two primary configurations: tire-mounted and crawler-mounted. Both designs bring distinct advantages to different operational needs.
3-in-1 Tire Type Mobile Impact Crusher
Advantages
- Compact Design: Combines feeder, crusher, and screen.
- High Mobility: Easy to move between different work sites.
- Cost-Effective: Reduces equipment and space requirements.
- Versatile: Suitable for various materials and applications.
Crawler Type Mobile Impact Crusher Plant
Advantages
- High Efficiency: Combines feeding, crushing, and screening.
- Easy Mobility: Crawler allows easy movement on terrains.
- Space-Saving: Compact design reduces space requirements.
- Versatile: for construction, mining, and recycling projects.
Impact Crusher Technical Specifications
Choosing the right impact crusher is essential for efficient crushing performance. Below, we outline the key technical specifications for three top models: APF-H, APF, APF-V and VSI Series impact stone crushers. These crushers offer superior performance, easy maintenance, and the ability to handle various materials. Check the specifications to find the best option for your needs.
Specifications of European Type Hydraulic Impact Crusher for Sale
| Model | Max feeding size L×W×H (mm) | Product particle size (mm) | Production capacity (t/h) | Power (kW) |
|---|---|---|---|---|
| APF-1010H | 400×400×500 | 20-100 | 70-150 | 90-132 |
| APF-1210H | 400×400×600 | 20-100 | 100-285 | 110-160 |
| APF-1214H | 400×400×600 | 20-100 | 150-400 | 160-200 |
| APF-1315H | 400×400×700 | 20-100 | 180-500 | 200-250 |
| APF-1317H | 400×400×700 | 20-100 | 200-600 | 200-315 |
| APF-1415H | 600×600×900 | 100-200 | 400-700 | 315-400 |
| APF-1620H | 600×600×1000 | 100-200 | 600-900 | 400-500 |
| *Note: Technical parameters are subject to change without prior notice. | ||||
Specification of APF Series Impact Crushers for Sale
| Model | Rotor diameter × length (mm) | Feed opening size (mm) | Feed particle size (Max,mm) | Production capacity (t) | Power (kW) | Weight (t) | Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|---|
| APF1210 | Φ1200×1000 | 450×1060 | 350 | 100-160 | 90-110 | 17 | 2550×1940×2110 |
| APF1214 | Φ1200×1400 | 450×1440 | 400 | 130-200 | 132-160 | 22 | 2550×2340×2110 |
| APF1315 | Φ1300×1500 | 550×1530 | 450 | 180-320 | 160-200 | 29 | 2720×2460×2410 |
| APF1320 | Φ1300×2000 | 610×1900 | 500 | 230-400 | 200-250 | 38 | 2720×3060×2410 |
| APF1415 | Φ1400×1500 | 800×1530 | 600 | 280-450 | 250-315 | 40 | 3120×2650×2660 |
| APF1520 | Φ1500×2000 | 830×2040 | 700 | 320-550 | 315-400 | 45 | 3959×3564×3330 |
| With two counterattack chambers, large processing capacity, large feeding particle size and good particle shape. *Note: Technical parameters are subject to change without prior notice. The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3. The power is calculated based on medium-hard materials and an altitude below 1000 meters. The opening adjustment of the crushing chamber is divided into mechanical and hydraulic. |
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Specifications of APF-V Series Impact Crushers for sale
| Model | Rotor diameter × length (mm) | Feed opening size (mm) | Feed particle size (Max,mm) | Production capacity (t) | Power (kW) | Weight (t) | Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|---|
| APF1007V | Φ1000×700 | 400×730 | 200 | 20-50 | 45-55 | 9.5 | 2400×1550×2660 |
| APF1010V | Φ1000×1050 | 400×1080 | 200 | 35-80 | 55-75 | 12.2 | 2400×2250×2620 |
| APF1210V | Φ1250×1050 | 570×1030 | 250 | 70-120 | 90-110 | 15 | 2690×2338×2890 |
| APF1214V | Φ1250×1400 | 570×1430 | 250 | 90-180 | 132-160 | 18.5 | 2690×2688×2890 |
| APF1315V | Φ1320×1500 | 625×1530 | 350 | 150-250 | 160-200 | 19.5 | 3096×3273×2667 |
| APF1320V | Φ1320×2000 | 625×2030 | 350 | 160-350 | 200-280 | 28 | 3096×3560×3185 |
| APF1415V | Φ1400×1500 | 800×1530 | 400 | 280-350 | 250-315 | 33 | 3220×3473×2960 |
| APF1520V | Φ1500×2000 | 1315×2040 | 500 | 300-500 | 315-400 | 43 | 3890×3564×3220 |
| With three counterattack chambers, the rear chamber has the function of leveling, the discharge particle sizeis uniform, the proportion of fine particle size is large, and the particle shape is good. *Note: Technical parameters are subject to change without prior notice. The output is calculated based on medium-hard materials and a bulk density of 1.6t/m3. The power is calculated based on medium-hard materials and an altitude below 1000 meters. The opening adjustment of the crushing chamber is divided into mechanical and hydraulic. |
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Specifications of APV Series VSI Impact Crushers for sale
| Model | APV-7611 | APV-8518 | APV-9526 | APV-1140 | |
|---|---|---|---|---|---|
| Capacity (t/h) | Full center feeding | 60-90 | 100-130 | 150-190 | 225-260 |
| Surrounding feed and center feed | 120-180 | 200-260 | 300-380 | 450-520 | |
| Maximum feed size | soft material | 35 | 40 | 45 | 50 |
| hard material | 30 | 35 | 40 | 45 | |
| Speed (r/min) | 1700-1900 | 1520-1700 | 1360-1510 | 1180-1310 | |
| Dual motor power | 110-150 | 180-220 | 260-320 | 400-440 | |
| Dimensions L×W×H (mm) | 3700×2150×2100 | 4140×2280×2425 | 4560×2447×2778 | 5000×2700×3300 | |
| Weight (t) | the crush between stone and impact plate | 7.8 | 10.3 | 16 | 25.6 |
| Thin oil lubrication station | Double oil pump power | 2×0.37 | |||
| Safety protection | Complementary oil supply by dual oil pumps; automatic shutdown without oil return; water cooling; automatic heating at low temperature | ||||
| Fuel tank heating power | 2 | ||||
| Dimensions L×W×H (mm) | 820×520×1270 | ||||
| The above are standard series vertical shaft sand making machines | |||||
Impact Crusher Applications
As the country focuses on infrastructure development, the demand for high-quality aggregates in construction is driving the use of impact crushers for efficient material processing. Impact crushers for sale are widely used across various industries in Indonesia due to their versatility and efficiency in processing materials. These impact hammer crushers for sale are particularly effective in construction, mining, cement, and recycling industries.
- Building Materials: Crushing materials for construction projects.
- Ore Crushing: Processing various ores for mining industries.
- Railways & Highways: Used in road construction and railway projects.
- Energy & Cement: Crushing for energy production and cement manufacturing.
- Chemical & Mining Industries: Medium and fine crushing in chemical and mining sectors.
Additionally, the discharge particle size can be adjusted, offering flexibility to meet different project needs. Impact crushers for sale are widely used across various industries due to their efficiency and diverse crushing capabilities.
Impact Crusher Price Range
The impact crusher price generally ranges from $27,000 to $72,300. When buying an impact crusher, consider not just the price, but also its performance, durability, and maintenance needs. This impact crusher price range varies based on the model, features, and capabilities of the machine. Whether you’re looking for a cost-effective option or a high-end machine, there are impact stone crushers available to suit different budgets. Reach out to us get the harga impact crusher!
Promising Industry Outlook for Key Sectors Using Impact Crusher
Indonesia’s key industries, including construction, mining, infrastructure, and recycling, are witnessing robust growth, creating a strong foundation for long-term development. As these sectors expand, the demand for efficient and advanced crushing equipment, like impact crushers, is also increasing. We will focus on the promising outlook of these industries, providing valuable insight into their potential and opportunities in Indonesia.
Mining Industry: A Growing Powerhouse
- Indonesia’s Mineral Riches: Indonesia is rich in natural resources, including coal, nickel, gold, and bauxite. This makes it one of the leading countries in mineral production globally.
- Future of Mining: The Indonesian government continues to encourage exploration and development of its mineral resources. With global demand for materials such as nickel increasing, especially for electric vehicle batteries, the mining industry holds a strong growth outlook.
- Long-term Potential: As a cornerstone of Indonesia’s economy, the mining sector is expected to experience sustained growth, offering abundant opportunities for investors involved in extraction, processing, and distribution.
Infrastructure Development: A National Growth Driver
- Government Investment: The Indonesian government is heavily investing in infrastructure, with projects focused on transportation, energy, power, and urban development. The “Indonesia 2030” initiative aims to modernize the country’s infrastructure.
- Rising Demand for Materials: These large-scale projects increase the demand for construction materials, presenting significant growth opportunities within the infrastructure sector.
- A Growing Market: As the country continues to invest in infrastructure improvements, the industry shows a clear trajectory of expansion, making it a key area for future investment.
Quarrying Industry: A Stable Market with Potential
- Abundant Natural Resources: Indonesia’s vast reserves of minerals and stones serve as a solid base for the quarrying industry. The country’s rich geology supports a wide variety of construction materials, from aggregates to specialized building stones.
- Growing Demand for Construction Materials: The increasing demand for construction aggregates and minerals is driven by both domestic and international markets. With urbanization progressing, the demand for these materials will continue to rise.
- Future Outlook: The quarrying sector’s future is promising, as it will expand to meet the needs of ongoing and upcoming infrastructure projects, particularly in urban centers.
Recycling and Waste Management: Key to Sustainable Development
- Environmental Policies: Indonesia is becoming more focused on sustainable development, with the government prioritizing recycling and waste management as part of its environmental initiatives. The move towards a circular economy is gaining traction.
- Growing Waste Treatment Needs: As urbanization continues, Indonesia faces an increasing volume of waste, particularly construction debris and industrial waste. This is creating a growing need for effective recycling and waste management solutions.
- Market Expansion: With tightening regulations and a shift towards sustainability, the recycling industry in Indonesia is expected to experience strong growth, offering ample investment opportunities.
Manufacturing Industry: Modernization and Export Demand Drive Growth
- Diversified Manufacturing Sector: Indonesia’s manufacturing industry spans key sectors such as cement, steel, and fertilizers. This diversity contributes to the stability and growth of the industry.
- Government Support: The Indonesian government is actively investing in the modernization of its manufacturing facilities, focusing on innovation and improving production efficiency.
- Global Demand: As Indonesia strengthens its position in the global supply chain, there is increasing demand for manufactured goods, both domestically and for export. The manufacturing sector is expected to continue growing as the country plays a bigger role in international markets.
What Are the Benefits of Investing An Impact Crusher in Indonesia?
Investing in an impact crusher in Indonesia can bring several benefits to your business. As industries like construction and mining continue to grow, having the right equipment becomes crucial. Impact crushers offer reliable performance, versatility, and efficiency in processing materials. In the following, we will explore why an impact crusher is a smart investment for your business in Indonesia.
Boost Productivity with Reliable Impact Crushers
Investing in an impact crusher helps increase operational efficiency by handling high-output materials. Whether for construction or mining, customers can rely on these crushers to meet the demands of large-scale projects, ensuring quicker turnarounds and higher productivity.
Cost-Effective Solution for Long-Term Gains
With minimal operational costs, impact stone crushers are a budget-friendly option for customers in Indonesia. Their energy efficiency, reduced wear and tear, and ease of maintenance contribute to lower overall costs, making the limestone crusher machine an attractive choice for businesses looking to optimize their bottom line.
Versatility for Indonesia’s Diverse Materials
Indonesia’s varied material landscape, from soft to hard rocks, makes the impactor crusher a versatile tool. Customers can confidently process different materials with consistent results, helping them maintain high standards in construction and mining projects.
Contribute to Sustainable Practices with Eco-Friendly Crushing
As environmental concerns grow, the ability of impact crushers to recycle materials, such as demolished concrete, presents a unique opportunity. Indonesian businesses can adopt green practices by reusing valuable resources, reducing waste, and supporting eco-friendly construction practices.
Reliable, Consistent Performance for Increased Profitability
Impact crushers provide businesses in Indonesia with reliable performance, minimizing downtime and maximizing uptime. Their sturdy design and durable components ensure that your operation runs smoothly, leading to more consistent profits over time.
By incorporating these features, an impact crusher is a valuable investment for Indonesian customers looking to enhance productivity, reduce costs, and implement sustainable practices while meeting the growing demands of the construction and mining industries.
AIMIX Impact Crusher Technical Benefits for Efficient Crushing
AIMIX impact crusher adalah advanced machine designed for efficient and precise crushing operations. The rock crusher can excel in fine crushing tasks, particularly in stone production lines, often working alongside jaw crushers. Here are the key technical advantages:
Effective for High-Moisture Materials
Suitable for Harder Materials
Adjustable Discharge Size
High Metal Utilization Rate
Simple Maintenance and Low Costs
AIMIX horizontal impact crushers combine innovation and practicality, making them ideal for various crushing applications in Indonesia. Their advanced features ensure high performance, adaptability, and cost-effectiveness.
AIMIX Impact Crusher Service in Indonesia
AIMIX, as one of leading impact crusher manufacturers with more than 40 years of experience, offers high-quality impactor machines at competitive prices. Our extensive experience and commitment to excellence ensure that customers in Indonesia get reliable and effective impact crushers with exceptional after-sales service. Let’s see AIMIX Indonesia services in the following.
Factory Direct Sales
AIMIX offers direct factory sales without any middlemen, reducing costs and providing affordable pricing for customers in Indonesia. This ensures that our impact crushers come at the best value for money.
Local Offices and Warehouses
With branches and warehouses in Indonesia, AIMIX provides easy access to spare parts and equipment. This local presence guarantees faster deliveries, reducing downtime and ensuring the timely availability of critical components.
Experienced Engineers and Support
Our team of skilled engineers provides professional installation, commissioning, and maintenance services to ensure that your impact crushers perform optimally. We support our Indonesian customers by offering on-site assistance whenever necessary.
12-Month Warranty
To provide peace of mind, AIMIX offers a 12-month warranty on all impact crushers. This warranty guarantees high performance and reliability, reducing the risk of operational disruptions and giving customers confidence in the longevity of their investment.
Certified Quality
AIMIX’s impact crushers are CE and ISO9001 certified, meeting international quality standards. We ensure that our equipment delivers the highest level of efficiency, safety, and reliability, ensuring your operations run smoothly.
Custom Solutions and After-Sales Support
AIMIX accepts OEM orders and special design requests meeting your specific project needs. With local technical support in Indonesia, we offer quick repairs, maintenance, and spare parts supply to minimize any operational downtime.
If you’re looking for high-quality impact crushers in Indonesia, contact AIMIX today for free consultations, great pricing, and reliable customer support. Let us help you find the perfect crusher for your needs and ensure your long-term success.
What Are the Impact Crusher Parts
What are the key components of an impact crusher? Impact crushers are designed with several key components that work together to crush materials efficiently. The primary impact crusher parts for sale include: Rotors, Plate hammer, Impact Plate, Crushing chamber, Lining plate. Here is the impact crusher functions of each part and the impact crusher diagram in the following. Let’s see the impact crusher design in detail.
Rotor
The core part that rotates at high speed, equipped with hammers or plate hammers to crush materials.
Plate Hammer
Attached to the rotor, this part strikes materials forcefully, initiating the crushing process.
Impact Plate
Fixed within the crushing chamber, it bounces materials back toward the rotor for further crushing.
Crushing Chamber
Houses the impact plates and lining, where materials are crushed multiple times.
Lining Plate
Protects the chamber, reduces wear, and improves crushing efficiency by redirecting materials.
Inlet
The entry point for raw materials to reach the rotor and crushing chamber.
Discharge Port
Where finished, crushed materials are released from the impactor machine.
Adjusting Device
Adjusts the gap between the impact plate and rotor to control output size.
Motor
Drives the rotor, ensuring high-speed rotation for effective material crushing.
These impact crusher components collectively make the impact crusher for sale a reliable solution for various crushing tasks, ensuring durability, precision, and efficiency.
How Does An Impact Crusher Work
Many people may ask how an impact crusher works? An impact crusher operates by using impact energy to crush materials. Let’s delve into the impact crusher Youtube video together! Here’s a step-by-step explanation of how it works in the following:
The motor powers the rotor, causing it to spin at high speeds. This rotation generates the energy required for effective crushing.
Raw materials are fed into the crusher through a designated inlet and directed toward the rotor’s impact zone.
The fast-moving plate hammer attached to the rotor strikes the material with high kinetic energy, breaking it into smaller pieces.
The broken material is propelled toward the impact plates or liners, where it is further crushed by collision forces.
The crushed material bounces back into the hammer’s path for additional impact and crushing. This cycle continues until the material reaches the desired size.
Once the material achieves the target size, it is expelled through the discharge port. The final product size and shape are consistent, meeting various project requirements.
The gap between the rotor and the impact plate can be adjusted to control the granularity and shape of the output material, ensuring precision in every operation.
This repeated impact and collision mechanism make impact crushers highly effective for producing finely crushed materials. Their ability to adjust output size and handle different materials makes them indispensable in applications ranging from road construction to recycling projects.
Common Impact Crusher Failures and Solutions
Impact crushers are vital for many industries, but they can face common issues that affect performance. Knowing what can go wrong and how to fix it is key to keeping your crusher running smoothly. This guide highlights common problems like increased vibration, large discharge size, strange noises, and high bearing temperature, along with simple solutions to resolve them.
Sudden Increase in Vibration
Cause: Rotor imbalance due to improper installation or replacement of the plate hammers.
Solution: Reinstall the plate hammers and balance the rotor.
Excessive Discharge Size
Cause: Worn-out liners or plate hammers leading to increased gap size.
Solution: Adjust the gap between the front and rear impact frames, or replace the liners and plate hammers.
Unusual Knocking Sounds Inside
Cause: Non-crushable materials entering the granite crusher; loose fasteners on the liners causing plate hammers to strike them.
Solution: After stopping the machine, clear the crushing chamber, check the fastening of the liners, and adjust the gap between the hammers and liners.
Bearing Overheating
Cause: Excess or insufficient grease, contaminated grease, or damaged bearings.
Solution: Check if the grease is at the correct level, clean the bearings and replace the grease, or replace the damaged bearings.
How to Maintain an Impact Crusher?
How do you maintain an impact crusher? Proper maintenance and regular checks are crucial for ensuring the smooth operation and extending the lifespan of your impact crusher. Here are the key maintenance tasks:
Impact Crusher Regular Inspections
- Ensure the machine runs smoothly without excessive vibrations. If sudden vibration occurs, stop the machine immediately to diagnose and eliminate the cause.
- The bearing temperature should not exceed 35°C, and the maximum allowable temperature is 70°C. If the temperature exceeds 70°C, stop the machine immediately to identify and resolve the issue.
- Check the wear of the plate hammers. If the wear reaches the limit, either reverse or replace the hammers.
- After replacing or assembling plate hammers, perform a static rotor balance test to ensure it does not exceed 0.25kg.m.
Rotor and Frame Inspection
- After the frame liner wears out, replace it promptly to prevent further damage to the housing.
- Before starting the aggregate crusher, check that all bolts are securely tightened.
Hydraulic Shell Opening and Closing
- Opening: To replace worn parts like frame liners or impact plates, or if maintenance is needed, use the hydraulic system to open the rear shell. Release all bolts and activate the hydraulic cylinder to open the shell.
- Closing: After completing maintenance, ensure the support plate is detached from the pin shaft before slowly closing the rear shell using the hydraulic system. Always clean the sealing surfaces before closing.
Lubrication and Other Maintenance
- Ensure friction surfaces are adequately lubricated regularly.
- The type of lubricant should be chosen based on location, temperature, and machine conditions. Generally, 2# lithium grease is recommended.
- Lubricate the bearings every 8 hours of operation and replace the grease every 3 months. When replacing, thoroughly clean the bearings using clean gasoline or kerosene and fill the bearing housing with approximately 50% of the grease volume.
By following these key steps, you can significantly improve the efficiency and longevity of your impact crusher, reducing downtime and costly repairs.
Impact Crusher vs. Cone Crusher vs. Jaw Crusher – How to Choose
Choosing the right crusher is crucial for the success of your project, ensuring both efficiency and quality. Below is a comparison of Impact Crushers, Cone Crushers, and Jaw Crushers based on their features, uses, and advantages, which will help you make an informed decision.
Jaw Crusher – Best for Primary Crushing
- Function: Jaw crushers are designed for coarse crushing of large materials. They are the first stage in the crushing process, typically handling larger, more robust rocks.
- Output: They produce large, unevenly sized materials that are suitable for further crushing in subsequent stages.
- Best For: Projects requiring the first stage of crushing in smaller production lines or when the material is not excessively hard or abrasive.
Impact Crusher – Best for Secondary or Fine Crushing
- Function: Impact crusher adalah typically used for secondary or tertiary crushing. They are effective at handling medium-hard materials and are more flexible than jaw crushers in producing various particle sizes.
- Output: Impactor crushers provide a more consistent particle size and can produce finer materials compared to jaw crushers.
- Best For: Smaller stone production lines or operations requiring a balance between material size and uniformity. Ideal for projects that need medium to fine crushing and better control over material consistency.
Cone Crusher – Best for Fine Crushing of Harder Materials
- Function: Cone crushers are designed to crush harder materials and are mainly used for secondary or fine crushing. They are ideal for large-scale operations that need to crush hard and abrasive materials.
- Output: Cone crusher can produce finer and more uniform products, making them suitable for high-precision applications.
- Best For: Large production lines where materials are hard, and consistent output is required. They are also great for creating a precise, consistent product size.
How to Choose the Right Crusher for Your Project
- For Small to Medium-Scale Projects: If you need medium to fine crushing, a large or small impact crusher for sale would be the best option. It’s efficient, versatile, and produces a uniform material size.
- For Larger, Harder Material Crushing: If you’re handling hard materials and need to process them into finer, more consistent particles, a cone crusher is a better fit.
- For Primary Crushing of Larger Materials: If your project requires initial coarse crushing, a jaw crusher is an excellent choice due to its robust design and ability to handle large chunks of material.
By considering factors like the material hardness, the scale of your production, and the desired output, you can select the crusher type that best fits your project’s needs.
What are the Impact Crusher Wear Parts
The impact crusher wearing parts mainly include plate hammer, impact plate and liner.
- Plate hammer: In the process of material crushing, the plate hammer is subjected to direct impact and high-speed friction, so it wears faster.
- Impact plate: The impact plate is also subjected to a large number of impacts in the material crushing process, so it is also easy to wear.
- Liner: The liner protects the inner wall of the crusher from wear and tear, and needs to be replaced after a long time of use.
- Sieve bars: Sieve bars are used to screen the crushed materials and are also one of the wearing parts.
For the replacement of these wearing parts, AIMIX, as one of famous impact crusher brands, offers a full range of spare parts support, making it easy for users to obtain and replace these parts quickly and easily, thus ensuring the continued efficient operation of the plant. With a focus on maintainability and longevity, AIMIX provides excellent after-sales support for its customers, including the timely supply of wearing parts. Such a service greatly facilitates users and reduces production delays that may result from waiting for replacement parts.
AIMIX Impact Crusher Workshop Overview
For more than 40 years of hard work, AIMIX has a large-scale production plant of 60,000 square meters. We have professional core production technology for rock cone crushers and have a complete factory system. The following picture is taken in our workshop.
Find the Perfect Impact Crusher for Your Needs in Indonesia
Whether you’re looking for a mini compact crusher, small impact crusher, tertiary impact crusher, or any other type of impact crusher, AIMIX has the right solution for you. We offer a range of impact crushers for various applications including concrete, coal, aggregate, rock, and limestone crushing. Additionally, our impact crusher plant and mobile impact crushers are available for sale. For more details, including our latest prices and catalogue, feel free to contact us. Fill out the form below, and we’ll get back to you within 24 hours!
