Optimized Crushing Performance
Customized Aggregate Grain Shape
Comprehensive After-Sales Service
Jaw crusher is the most suitable stone crusher machine to smash hard stone or rock materials, such as andesite, cobblestone, granite, limestone, and marble. Besides, a jaw crusher is usually used in the primary or secondary crushing stage to process stones into sand. Hence, jaw rock crushers for sale are suitable for your investment in Indonesia if you are looking for crushing equipment. AIMIX Indonesia provides various types of jaw crushers for you to select. Let’s learn more about it in the following.
- Types: APJ-E, APJ-V, APV-X Series
- Feeding Size: ≤ 1000mm
- Finished Product: 15-300mm
- Crushing materials: Andesite, quartz, granite, basalt, limestone, river stone, sandstone, shale, iron ore, copper ore, gold ore etc.
What Are the Different Types of Jaw Crushers?
When considering a jaw crusher for your industrial needs, AIMIX offers three specialized jaw crusher types tailored to various applications, ensuring you find the perfect fit for your project requirements. It includes ordinary type – APJ-E series, European type – APJ-V series, fine crush type – APJ-X series. Let’s see more details in the following.
APJ-E Series – High Crushing Ratio | Consistent Product Size | Secure and Reliable Lubrication System
The APJ-E Series, AIMIX’s Ordinary Type jaw crushers for sale, are the ideal solution for standard crushing needs. Engineered with simplicity and functionality in mind, this series is perfect for handling medium-hard materials and delivering consistent, reliable performance across various applications. Here are the key benefits that make the APJ-E Series the go-to choice for many Indonesian projects:
Product Characteristic
- Capacity: 1-800t/h, Customizable
- Max Feeding Size: 130mm-1000mm; According to Model
- Motor Power: 5.5-220 kw; According to Model
- Large output size: usually 100-350mm
Key Features of APJ-E Jaw Crusher
- Durable Construction: Built to last with strong, robust materials.
- Versatile Use: Ideal for various materials like limestone and granite.
- Easy Operation: Simple to use and maintain, perfect for quick setups.
- Cost-Effective: Affordable without sacrificing quality and performance.
- Reliable Performance: Consistently delivers high efficiency and uniform output.
Choosing the APJ-E Series means investing in a mesin jaw crusher that balances performance, durability, and cost-effectiveness. It’s the perfect solution for projects that require robust and reliable machinery. Explore the APJ-E Series and see how AIMIX can help you achieve optimal results in your crushing operations.
European Type – APJ-V Series – Wedge Hydraulic Adjustment for Easy and Reliable Discharge Port Adjustment
The APJ-V Series from AIMIX represents the pinnacle of advanced crushing technology, combining European design principles with robust engineering to deliver exceptional performance and reliability. Let’s the jaw crusher 3d model in the following. Here’s why the APJ-V Series stands out for Indonesian clients seeking top-tier crushing solutions:
Product Characteristic
- Capacity: 65-800t/h, Customizable
- Max Feeding Size: 420mm-1000mm; According to Model
- Motor Power: 75-250 kw; According to Model
- V-shaped crushing chamber: Large feed opening for bigger materials, high-speed crushing.
Key Features of APJ-V Jaw Crusher
- Efficient crushing: Handles various materials and environments.
- Energy-saving: Precise control reduces energy use.
- Durable: Less frequent part replacements needed.
- Long-lasting: Reduces impact on the foundation, increasing lifespan.
- Space-saving: Compact design saves space and simplifies installation.
- Enhanced Safety: Equipped with advanced safety features for secure operation.
Choosing the APJ-V Series means investing in a mesin jaw crusher that offers exceptional performance, durability, and efficiency. It’s the perfect solution for demanding projects that require the best in crushing technology. Explore the APJ-V Series and discover how AIMIX can elevate your crushing operations to new heights.
Fine Crush Type – APJ-X Series – Simple structure | Reliable operation | Low operating costs | Low noise | Minimal dust
The APJ-X Series is specifically engineered for fine crushing applications. If your project requires precise and finer material output, this series is your best choice. It excels in producing smaller, uniform particles, which is essential for certain industrial processes. The APJ-X Series fine jaw crusher ensures high efficiency and fine crushing capabilities, enhancing the quality of your final product.
Product Characteristic
- Capacity: 8-95t/h, Customizable
- Max Feeding Size: 120mm-250mm; According to Model
- Motor Power: 15-75 kw; According to Model
Key Features of APJ-X Jaw Crusher
- Precision Crushing: Delivers high-quality, uniform fine output.
- Durable Build: Made with long-lasting, strong materials.
- Efficient: Processes fine materials quickly and effectively.
- Versatile: Suitable for various fine crushing needs.
- Easy to Use: Simple operation and low maintenance.
- Energy Saving: Consumes less energy while maintaining performance.
- Safe: Equipped with safety features for operator protection.
The APJ-X Series combines durability, efficiency, and user-friendliness, making it an excellent choice for precise and efficient fine crushing tasks in various industrial applications.
Jaw Crusher Specifications
Selecting the right jaw crusher is essential to ensure efficiency and productivity in industrial operations. AIMIX offers a range of mesin jaw crushers, each with detailed technical specifications or jaw crusher dimensions to meet various needs. This guide will introduce the spesifikasi jaw crushers of our APJ-E (Ordinary Type), APJ-V (European Type), and APJ-X (Fine Crush Type) series, helping you make an informed decision.
| Model | Inlet Size(mm) | Max Feeding Size(mm) | Outlet Size(mm) | Capacity(t/h) | Power(kw) | Overallsize(L×W×H(mm) | Weight(t) |
|---|---|---|---|---|---|---|---|
| APJ-2540E | 250×400 | 210 | 20-80 | 5-20 | 15 | 1450×1315×1296 | 2.8 |
| APJ-4060E | 400×600 | 340 | 40-100 | 16-60 | 30 | 1565×1732×1588 | 6.7 |
| APJ-5075E | 500×750 | 425 | 50-100 | 40-110 | 55 | 1890×1916×1870 | 11.7 |
| APJ-6090E | 600×900 | 500 | 65-180 | 80-180 | 55-75 | 2305×1840×2298 | 16 |
| APJ-7510E | 750×1060 | 630 | 80-180 | 110-320 | 90-110 | 2450×2472×2840 | 28 |
| APJ-8010E | 800×1060 | 680 | 100-200 | 140-340 | 90-110 | 2610×2556×2800 | 30 |
| APJ-8710E | 870×1060 | 720 | 170-270 | 180-360 | 90-110 | 3335×3182×3025 | 31.5 |
| APJ-9012E | 900×1200 | 750 | 95-225 | 220-450 | 110-132 | 3435×3182×3025 | 49 |
| APJ-1012E | 1000×1200 | 850 | 125-280 | 280-550 | 110-132 | 3435×3182×3025 | 52 |
| APJ-1215E | 1200×1500 | 1000 | 150-300 | 400-800 | 160-220 | 4200×3732×3843 | 101 |
| Model | Inlet Size(mm) | Max Feeding Size(mm) | Outlet Size(mm) | Capacity(t/h) | Power(kw) | Overallsize(L×W×H)(mm) | Weight(t) |
|---|---|---|---|---|---|---|---|
| APJ-80V | 510×800 | 420 | 40-175 | 65-220 | 75 | 2500×1750×1950 | 7.5 |
| APJ-96V | 580×980 | 460 | 60-175 | 120-325 | 90 | 2880×1755×1460 | 11.4 |
| APJ-100V | 760×1000 | 640 | 70-200 | 150-350 | 90 | 3100×1980×2490 | 20 |
| APJ-106V | 700×1060 | 600 | 70-200 | 150-400 | 110 | 3450×1900×2490 | 13.5 |
| APJ-110V | 850×1100 | 720 | 70-200 | 190-450 | 160 | 3750×2280×2880 | 25 |
| APJ-125V | 950×1250 | 800 | 100-250 | 290-500 | 160 | 4870×2850×3570 | 36.7 |
| APJ-140V | 1070×1400 | 900 | 125-250 | 350-550 | 200 | 5100×3050×3790 | 45.3 |
| APJ-160V | 1200×1600 | 1000 | 150-275 | 500-800 | 250 | 5500×3250×3990 | 68.6 |
| Model | Feed opening (mm) | Max feeding size(mm) | Output size(mm) | Capacity(t/h) | Power(kw) | Overal dimension(mm) | Weight(t) |
|---|---|---|---|---|---|---|---|
| APJ-1575X | 150×750 | 120 | 18-48 | 8-25 | 15 | 1380×1658×1025 | 3.5 |
| APJ-2575X | 250×750 | 210 | 25-60 | 13-35 | 30 | 1545×1667×1330 | 5 |
| APJ-2510X | 250×1000 | 210 | 25-60 | 16-52 | 30-37 | 1530×1992×1380 | 6.5 |
| APJ-2512X | 250×1200 | 210 | 25-60 | 20-61 | 37-45 | 1900×2192×1430 | 8.8 |
| APJ-3013X | 300×1300 | 250 | 20-90 | 25-95 | 55-75 | 1750×2320×1724 | 12.6 |
| *Note: Technical parameters are subject to change without prior notice. | |||||||
Choosing the right jaw crusher from AIMIX ensures that you get a machine tailored to your specific needs, providing optimal performance, efficiency, and safety. Then you can get the effective information from the jaw crusher capacity chart. Explore the APJ-E, APJ-V, and APJ-X Series Jaw Crusher to find the perfect fit for your project and experience the AIMIX difference in quality and reliability.
New Portable Choice: Small Mobile Jaw Crusher
Our small mobile jaw crushers, powered by diesel engines, are ideal for crushing various stones such as concrete, limestone, and granite. They produce gravel suitable for road and building projects. Designed for the needs of Indonesian clients, these crusher jaws are reliable and efficient. Contact us today to see how the crusher plant can benefit your projects in Indonesia!
Advantages: Cost-saving | Diesel-powered for remote areas | Suitable for various stone types | Easy to transport and install
Advantages: Diesel-powered mobility | Crawler chassis for rough terrain | Handles diverse materials | Suitable for remote locations
Jaw Crusher Price List
How much is jaw crusher? If you’re looking to buy a jaw crusher, AIMIX here provides the jaw crusher prices for you. The jaw crusher price typically ranges from $9,800 to $210,000 depending on the model and features. The right choice depends on your specific needs and budget. To learn more about the options available, feel free to contact us. Our experts are here to help you find the perfect mesin jaw crusher for your project. Please refer to the harga jaw crusher below for more details:
| Model | Jaw Crusher Price Range |
| APJ-E Jaw Crusher | $18,000-$210,000 |
| APJ-V Jaw Crusher | $27,000-$175,000 |
| APJ-X Jaw Crusher | $9,800-$23,200 |
AIMIX Jaw Crusher Cases in Indonesia
- Capacity: 20-30t/h
- Raw Material: Cobblestone
- Feeding Size(mm): ＜34mm
- Finished Product(mm): ＜10mm
- Crusher Model: APJ-4060E Jaw Crusher
- Application: Crushed aggregate is used to build the roadbed
Hot Models of Jaw Crushing Machine in Aimix
APJ-5075E Ore Jaw Crusher Capacity: 40-110(t/h)
- Max. Theoretical Capacity(t/h)): 40-110
- Inlet Size(mm): 500×750
- Max. Feeding Size(mm): 425
- Outlet Size(mm): Scree:50-100
- Power(kw): 55
- Overallsize(L×W×H)(mm): 1890×1916×1870
APJ-7510E Jaw Rock Crusher Capacity: 110-320(t/h)
- Max. Theoretical Capacity(t/h)): 110-320
- Inlet Size(mm): 750×1060
- Max. Feeding Size(mm): 630
- Outlet Size(mm): 80-180
- Power(kw): 90-110
- Overallsize(L×W×H)(mm): 2450×2472×2840
APJ-110V Jaw Crusher Stone Capacity: 190-450(t/h)
- Max. Theoretical Capacity(t/h)): 190-450
- Inlet Size(mm): 850×1100
- Max. Feeding Size(mm): 720
- Outlet Size(mm): 70-200
- Power(kw): 160
- Overallsize(L×W×H)(mm): 3750×2280×2880
APY4-6912S Portable Jaw Crusher Capacity: 60-160(t/h)
- Max. Theoretical Capacity(t/h)): 60-160
- Feeder Model: APG-3896W
- Primary Crusher: APJ-6090E Jaw Crusher
- Secondary Crusher: APF-1214 Cone Crusher
- Weight(t): 50
- Vibrating Screen: APS-1848Y
APY2-110J Mobile Jaw Crusher Capacity: 250-400(t/h)
- Max. Theoretical Capacity(t/h)): 250-400
- Feeder Model: APG-4211W
- Primary Crusher: APJ-110V Jaw Crusher
- Max Feed Size(mm) 650
- Weight(t): 65
- Hopper Capacity(m3): 7
Different Jaw Crusher Solutions From AIMIX
Aimix has made several crushing solutions for our customers and sold over 100 sets of jaw type stone crusher plants all around the world. Next, I will share some cases of customized stone processing solutions with you. You can contact us if you have the same need for the stone crusher plant in Indonesia.
200TPH Mobile Jaw Crusher Machine for Smashing Hard Rock in Madagascar
- 1. Client Needs: Crushing hard rock and mountain rock from different origins for the sake of producing sand and gravel aggregates for various building materials. In addition to this, the maximum size of raw materials reaches 600mm, and our customers require the finished product is sand and gravel with sizes of 0-24mm.
- 2. Demand Analysis: Due to the particle size of the raw material being too large, we need to configure the main crusher machine with a large crushing ratio. What is more, the finished stones are yielded by two crushing lines. However, our engineers configure a set of 200TPH mobile jaw rock crushers due to the uncertainty of the site and the storage capacity of raw materials.
- 3. Specific Configuration: APG-4211W vibrating feeder, APJ-7510E stone jaw crusher, APC-200C compound cone crusher, and APS-2160Y4 finished vibrating screen.
60TPH Stationary Jaw Crusher Plant for Mountain Rocks in Salvador
- Application Fields: Crushing mountain rocks for producing aggregate materials: sand and stones for building materials.
- Main Parts: APG-0724Z vibrating feeder, APJ-4060E jaw crusher in quarry, APC-900Y compound cone crusher, and APS-1548Y3 vibrating screen.
- Crushing Capacity: 60-80TPH
- Processing Materials: Mountain stone.
- Input Size: 400×600mm Outlet Size: 3-13mm(sand), 15-50mm(stone)
Key Points You Should Make Clear Before You Buy A Jaw Crusher
Before you are choosing to buy one right type of machine from jaw crusher manufacturers, there are many points you should consider. The most important thing is that you should figure out the purposes you want to use the machine for. Now, AIMIX, as one of outstanding jaw crusher suppliers, will give you some advice when you are thinking about which type of jaw crusher Indonesia you should buy. Actually, there are a few factors you should consider before you buy a rock jaw crusher.
Make sure the grain size of stone you need
In that case, if you intend to buy jaw crusher in Indonesia, you should first figure out what granularity of stones you want to acquire. For example, the inlet size, feeding size, and outlet size of distinct models are also different. Since Aimix has so many models and sizes, you can choose a suitable model to meet your requirement.
Consider your daily stone output or sand output
The different output capacities will need different jaw crusher parts. For instance, if you want to make and sell sand, then you will need a set of jaw-type mobile crushing plant, and then you can get the outlet size you need for the sand.
Which kind of projects are you gonna use our crushers for
Apart from this, you should also consider which type of projects you plan to start. For example, starting a quarry, a mining factory, or a construction waste processing factory will need different models of mining jaw crusher in China. Thus, you should tell us your engineering plans and then we can design a unique crushing solution about the jaw crusher for mining for you.
What configuration do you need
As we all know, you may use our crushing equipment for many different industries. Thence, different industries will need different stone-crushing solutions and different configurations. In recent years, Aimix has made many crushing solutions for our customers, I will list them here and hope they are useful for you to make your own decision.
Think Clear what you need: a single jaw crusher or a jaw crusher plant
Aimix, as a manufacturer of jaw crusher, has both single rock jaw crusher for sale and trailer mounted jaw crusher for sale. While their crushing capacities vary from 1-2200t/h. According to your need, we will match some vibrating screens, secondary crushers jaw, and storage silos for you. When you want to purchase any type of stone jaw crusher, you should tell us your need and we can design unique crushing solutions for you.
Learn the budget you want to put in
We need to know your budget for the machine, and then we can recommend you the right model with a good stone jaw crusher machine price or primary jaw crusher price. Contact us to help you solve the jaw crusher questions and get the jaw crusher price list.
What are the Applications of Jaw Crushers?
What industries use jaw crushers? The jaw crusher application field is usually in the mining industry, chemical industry, cement, construction, refractory materials, ceramics, and other industrial sectors for primary crushing and fine crushing of various ores and rocks. Here are the primary jaw crusher applications and industries that utilize jaw crushers:
Mining
Jaw crushers are essential for crushing large rocks and ores. They enable easier handling and processing of raw materials.
Construction
In the construction sector, crusher jaws are used to crush concrete, bricks, and other demolition materials. This makes recycling and reuse of building materials possible.
Quarrying
Jaw crushers for sale are used to process stones and minerals extracted from quarries. They help in producing gravel and sand for construction projects.
Recycling
They are effective in recycling operations, especially for materials like concrete and asphalt, reducing waste and promoting sustainability.
Aggregate Production
Primary crusher and secondary crusher are crucial for producing aggregates used in road construction, railway ballast, and other infrastructure projects.
Chemical Industry
In chemical plants, they are used to crush raw materials for further processing.
For Indonesian clients, the application of jaw crusher is highly relevant given the country’s growing construction and mining industries. Utilizing jaw crushers can greatly improve efficiency and productivity in these sectors, helping to meet the demands of ongoing development projects.
How to Choose the Best Jaw Crusher for Your Application?
You may want to know how do I choose a jaw crusher machine? Choosing the best jaw crusher for your application involves considering several key factors to ensure that you select a machine that meets your specific needs. Here’s a step-by-step guide to help you make an informed decision:
Material Characteristics
Type of Material: Identify the type of material you will be crushing (e.g., granite, basalt, limestone, recycled concrete).
Hardness and Abrasiveness: Consider the hardness and abrasiveness of the material, as this will affect the wear and tear on the crusher jaws.
Jaw Crusher Capacity Requirements
Throughput: Determine the required production capacity (tons per hour) to ensure the crusher can handle the volume of material you need to process.
Jaw Crusher Feed Size: Consider the maximum size of the raw material that the crusher can accept.
Size and Output
Output Size: Decide on the desired size of the finished product. Primary and secondary crushers come with adjustable settings to achieve different jaw crusher output sizes.
Crusher Size: Ensure the physical size of the aggregate crusher machine fits within your operational space.
Features and Technology
Adjustability: Look for crushers with adjustable settings to allow flexibility in output jaw crusher size.
Automation and Safety Features: Consider crushers with automated controls and safety features to improve jaw crusher efficiency and safety.
Durability and Maintenance
Build Quality: Choose a crusher with robust construction to withstand heavy-duty use.
Ease of Maintenance: Opt for crushers that are easy to maintain to minimize downtime and operating costs.
Cost and Budget
Initial Cost: Compare prices of different models and brands to find one that fits your budget.
Operating Costs: Consider the long-term operating costs, including maintenance, repair, and energy consumption.
Reputation and Support
Manufacturer Reputation: Choose a stone jaw crusher machine from a reputable manufacturer with a history of producing reliable equipment.
After-Sales Support: Ensure that the manufacturer offers good customer service, spare parts availability, and technical support.
By carefully evaluating these factors, you can select a jual jaw crusher that will meet your specific needs and enhance the efficiency of your operation. If you are unsure, consulting with a professional or a trusted supplier can also provide valuable insights and recommendations tailored to your application.
What Factors Determine the Price of Jaw Crushers?
What are the factors affecting the price of jaw crusher? When choosing a jaw crushing machine, price is an important consideration. Understanding the main factors that affect the harga jaw crusher can help you make a better decision. Next, we will briefly introduce these key factors.
- Model and Specifications: Different models and specifications of jaw crushers have varying capacities and applicable ranges, which affect the price.
- Materials and Manufacturing Quality: High-quality materials and precise manufacturing processes enhance the durability and efficiency of the equipment, but they also increase jaw crusher costs.
- Brand and Reputation: Well-known brands usually offer better after-sales service and quality assurance, which are reflected in the price.
- Market Demand: If the market demand for jaw crushers is high, prices may increase, and vice versa.
- Additional Features and Technology: Some jaw crushers may come with advanced automation control systems or other additional features, which can influence the final price.
Choosing a jaw crusher that meets your specific needs and budget is crucial, so it’s best to consider all these factors comprehensively.
Why Do You Need A Jaw Crusher?
Why should you choose a jaw crusher? A jaw crusher is an essential tool in the mining and construction industries for several key reasons. Here are some of the main benefits of choosing a jaw crusher:
Effective Primary Crushing
Jaw crushers are designed for primary crushing of large rocks and materials, making them ideal for breaking down the initial bulk material into smaller, more manageable pieces for further processing.
High Efficiency
These machines are known for their high efficiency and capability to handle hard and abrasive materials. They can crush a wide variety of materials, including granite, basalt, and concrete.
Versatility
Jaw crushers can be used in various applications, from mining and quarrying to recycling and construction. This versatility makes them a valuable asset in any operation requiring size reduction of materials.
Durability and Reliability
Built with robust construction, jaw crushers are designed to withstand harsh working conditions and deliver reliable performance over a long service life. This durability minimizes downtime and maintenance costs.
Simple Operation and Maintenance
Jaw crusher machines are relatively simple machines with fewer moving parts, which makes them easier to operate and maintain. Regular maintenance is straightforward, ensuring the machine remains in good working condition.
Adjustable Output Size
The output size of the crushed material can be adjusted by changing the gap between the fixed and moving jaw plates. This allows for greater control over the final jaw crusher product size, meeting specific project requirements.
Cost-Effective
Jaw crushers offer a cost-effective solution for primary crushing needs. Their efficiency and long-term durability make them an economical choice for many operations.
In summary, choosing a jaw crusher machine ensures efficient, reliable, and versatile crushing capabilities, making it a valuable addition to any material processing operation.
What Are the Jaw Crusher Parts And Their Functions?
Want to know what is a jaw crusher made of? What are the parts of a jaw crusher? To ensure it works efficiently, it’s important to understand the main parts of the jaw crusher and their functions. This knowledge helps in maintaining the machine and improving its performance. In this guide, we will go over the key jaw crusher components and explain fungsi jaw crusher.
- Fixed Jaw Plate: The stationary part of the crusher that crushes the material against the moving jaw plate.
- Movable Jaw Plate: The moving part that crushes the material by pressing it against the fixed jaw plate.
- Pitman: The part that transfers motion to the movable jaw plate, powered by the eccentric shaft.
- Eccentric Shaft: The main shaft that drives the pitman and gives the crushing action.
- Toggle Plate: Acts as a safety mechanism, allowing the jaw to move and preventing damage if uncrushable material enters the crusher.
- Flywheel: Stores energy and provides balance, aiding in the smooth operation of the jaw crusher mining.
- Cheek Plates: Located on the sides of the crushing chamber, these plates protect the crusher frame and provide additional crushing surface.
- Frame: The main structure that supports all the components and withstands the stresses of crushing.
- Discharge Opening: The adjustable gap at the bottom of the crushing chamber that determines the size of the crushed material.
- Tension Rod and Spring: Maintain the position of the toggle plate and provide a cushioning effect.
Each part works together to crush and process the material efficiently, ensuring the jaw crushing machine performs its intended function. Let’s see the jaw crusher machine diagram in the following.
How to Install A Jaw Crusher?
Installing a jaw crusher is essential for ensuring its efficient operation and longevity. This guide provides clear, step-by-step instructions to help you install your jaw crusher correctly, from foundation preparation to final adjustments. Follow these steps to ensure a smooth and successful jaw crusher installation process and have a fluent jaw crusher construction.
Foundation Cleaning
Clean the embedded iron or reserved holes to ensure they are clean, flat, free of oil and other impurities.
Frame Installation
Place vibration-absorbing materials like hardwood or rubber between the concrete foundation and the frame.
Ensure the frame’s horizontal and vertical levelness is less than 0.2mm to meet jaw crusher installation requirements.
Eccentric Shaft and Bearing Installation
Pre-fit the sliding bearings and ensure their levelness and coaxiality are up to standard.
Apply red lead powder on the shaft journal to check the fit between the shaft and bearing, and scrape if necessary.
Besides, apply lubricant between the bearing seat and bearing to reduce wear, ensuring the contact area between the eccentric shaft and the frame is not less than 80%, with a clearance of less than 0.07mm.
Toggle Plate Installation
Loosen the pull rod spring nut and remove the spring.
You should use a chain or wire rope to tie the lower part of the moving jaw. Use a crane to pull the wire rope to bring the moving jaw closer to the fixed jaw, and the toggle plate will automatically fall off. For jaw crusher assembly, reverse these steps.
Moving Jaw Installation
Assemble the moving jaw parts (moving jaw, jaw shaft, movable tooth plate, toggle plate pad) on the ground.
Use a crane or hoist to lift the assembled parts into the crusher frame.
Ensure the sliding bearing and bearing seat are properly fitted, with coaxiality less than 0.06mm and inclination less than 0.2mm.
Fixing the Embedded Iron and Main Frame
Weld the embedded iron to the main frame using a welding machine, or if using embedded bolts, tighten and weld them.
Motor Installation
Check the distance between the motor and the main machine.
Ensure the motor pulley and main machine groove wheel are aligned on the same plane.
Fix the motor on the rails, adjusting the distance based on the tension of the V-belt.
Tighten the adjustment screws on the base to prevent the motor from moving.
V-belt Jaw Crusher Assembly
You should check the tension of the V-belt to ensure it is properly adjusted.
Commissioning
Adjust the tension of the V-belt. Lubricate the bearings and grease nipples on both sides of the moving jaw flywheel. Check and tighten bolts in all areas.
Check the pull rod spring. Adjust the discharge opening size. Loosen the tension spring nut.
By following these steps, you can ensure your jaw crusher is installed correctly and operates efficiently. Proper installation helps extend the lifespan of the equipment and boosts productivity. If you need help, refer to the manufacturer’s guidelines or seek professional advice. With careful installation, your jaw crusher mining will be ready to perform reliably.
How Does A Jaw Crusher Work?
How do jaw crushers work? A jaw crusher operates on the jaw crusher principle of using compressive force for breaking down materials. It consists of a fixed jaw and a movable jaw, which are positioned in a V-shaped configuration. Here is a step-by-step explanation of the jaw crusher working principle. Let’s see the jaw crusher animation together!
Feeding
Material to be crushed is fed into the top of the jaw crusher through a hopper. The material is then directed into the crushing chamber.
Crushing Mechanism
The movable jaw exerts force on the material by pushing it against the fixed jaw. This is achieved through an eccentric mechanism, which causes the movable jaw to move in a back-and-forth motion.
Compression
As the movable jaw moves closer to the fixed jaw, it compresses the material, causing it to fracture and break into smaller pieces. The area between the two jaws narrows, which further compresses the material.
Release
After the material is crushed to the desired size, it is discharged from the bottom of the crusher. The size of the output material can be adjusted by changing the position of the toggle plate or adjusting the jaw plates.
Continuous Operation
The process repeats continuously as new material is fed into the crusher and the movable jaw keeps compressing it against the fixed jaw.
All in all, you can know the working principle of jaw crusher. This back-and-forth motion ensures that the material is progressively crushed until it reaches the required size and can be released from the crusher.
Jaw Crusher Operation Precautions
Proper operation is crucial for ensuring the continuous and normal operation of a jaw crusher. Incorrect operation or negligence can lead to equipment damage and personal injury. Here are the key points to remember:
Pre-Start Checks
Inspect the wear condition of the crushing teeth.
Adjust the discharge opening size.
Ensure there are no large rocks in the crushing chamber.
Check the tightness of connecting bolts, belt tension, and the condition of the protective covers on pulleys and flywheels.
Verify oil levels in the lubrication system and ensure the functionality of electrical and signal systems.
Startup Procedure
Start the oil pump motor and cooling system first. After 3-4 minutes, once oil pressure and flow indicators are normal, start the main motor.
If abnormal sounds are heard, stop the machine, identify and fix the issue before restarting.
Always start the jaw crusher without load. Once it operates normally, start the feeding equipment.
Operational Guidelines
Feed materials evenly to avoid overloading one side or overfilling.
Ensure feed material size does not exceed 85% of the feed opening width.
Prevent non-crushable objects from entering the crusher.
Use proper tools to remove any large rocks stuck in the feed opening; never use hands.
During Operation
If the crusher is overloaded or the crushing chamber is blocked, stop feeding and allow the crusher to clear itself.
Regularly inspect the machine’s components and bearing temperatures, which should typically not exceed 60°C for large jaw crushers.
Take immediate action if bearing temperatures rise excessively, such as using forced ventilation or water cooling.
Lubrication
Lubricate bearings with grease, filling about 50% of the bearing housing.
Replace grease every 3-6 months and clean bearings with gasoline or kerosene.
Ensure proper lubrication of the toggle plate and its seat.
If the oil pump fails, manually lubricate to prevent bearing damage.
Training and Safety
Only trained personnel familiar with the operating procedures should operate the hydraulic jaw crusher.
Operators must undergo safety and technical training.
Shutdown Procedure
Follow the production process order for shutdown.
Stop feeding first, then wait for the crusher to clear before shutting down the crusher and conveyor.
After the granite crusher stops, shut down the lubrication and cooling systems. Drain circulating water in winter to prevent freezing.
Handling Sudden Stops
Clear any accumulated material in the crushing chamber before restarting after an unexpected shutdown.
Adhering to these guidelines ensures safe and efficient operation of the secondary jaw crusher, minimizing the risk of accidents and equipment damage.
Jaw Crusher FAQs
What is Jaw Crusher?
How to Use a Jaw Crusher to Crush Rocks?
- Setup: Ensure the jaw crusher is correctly set up and is secure.
- Feed Material: Gradually feed the rocks into the jaw crusher’s opening.
- Operation: Operate the crusher according to the manufacturer’s instructions, making sure to maintain a consistent feed rate.
- Output: Collect the crushed material from the discharge area.
Where Can I Buy a Jaw Crusher?
- Quarry jaw crusher can be purchased from:
- Industrial Equipment Suppliers: Companies like AIMIX, and others.
- Online Marketplaces: Alibaba, eBay, and Amazon.
- Local Dealers: Check local construction or mining equipment dealers.
What is the Ratio of a Jaw Crusher?
What are Jaw Crusher and Cone Crusher?
- Jaw Crushers: Jaw cone crusher that can use two jaws, one static and one dynamic, to crush materials for primary crushing.
- Cone Crushers
: Jaw and cone crusher that uses a rotating cone within a cone-shaped chamber to crush materials for both primary and secondary crushing stages.
How to Adjust a Jaw Crusher?
- Shut Down the Machine: Ensure the crusher is turned off and locked out.
- Adjust the Settings: Use the adjustment mechanism (usually a hydraulic toggle, shim, or mechanical adjustment) to change the closed-side setting (CSS).
- Test and Validate: Restart the limestone crusher machine and check the output jaw crusher size to ensure it meets your requirement.
Why Do You Need Replacement Parts for a Jaw Crusher?
What is a Movable Jaw in a Jaw Crusher?
What is the Difference Between Single Toggle and Double Toggle Jaw Crusher?
- Single Toggle: The movable jaw is pivoted at the top, providing a single toggle mechanism.
- Double Toggle: The movable jaw is pivoted at both the top and bottom, providing a double toggle mechanism, which allows for a more complex motion and typically handles larger, harder materials.
Why Does a Jaw Crusher Wear More Manganese Steel than a Gyratory Crusher?
How to Choose a Jaw Crusher Plate?
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Material: Select the plate with the appropriate material such as manganese steel.
Profile: Choose the correct profile according to the feed material.
Hardness: Match the hardness of the plate to the material being crushed.
What Makes a Jaw Crusher Movable?
How to Adjust Toggle Plate of Jaw Crusher?
- Stop the Crusher: Ensure the machine is off.
- Loosen the Adjustment Mechanism: Typically bolts or screws.
- Adjust the Toggle Plate: Move it to the desired position and tighten the mechanism.
- Check the Adjustment: Restart the crusher and verify the settings.
How Does a Jaw Crusher Affect Performance?
Does Moisture Factor Affect Primary Crushing Capacity in Jaw Crushers?
What Should Be Included in the Initial Investment Costs of Jaw Crushers?
How Long Does a Jaw Crusher Last?
Do Jaw Crushers Need Maintenance?
Why Should You Learn Jaw Crusher Maintenance Skills?
- Learning maintenance skills helps in:
- Preventing Downtime: Regular checks prevent unexpected failures.
- Extending Lifespan: Proper maintenance extends the crusher’s operational life.
- Ensuring Safety: Regular checks ensure the machine is safe to operate.
How to Correctly Check and Maintain a Jaw Crusher?
- Daily Checks: Inspect wear parts, check oil levels, and look for any unusual noises.
- Weekly Maintenance: Check the condition of belts, bearings, and jaw plates.
- Monthly Maintenance: Inspect the hydraulic system and replace filters.
- Annual Maintenance: Perform a more comprehensive check, including a full inspection of all components and replacing any worn-out parts.
How often should jaw crusher parts be replaced?
Can I use a jaw crusher for any type of rock?
What safety precautions should be taken when using a jaw crusher?
How do I know if my jaw crusher is working efficiently?
Why is a Jaw Crusher Used as a Primary Crusher?
What Are the Advantages and Disadvantages of Jaw Crusher
- When evaluating a jaw crusher, it’s important to consider kelebihan dan kekurangan jaw crusher.
- Advantages: Efficiently reduces large rocks, suitable for various materials, and easy to maintain.
- Disadvantages: Limited capacity and high wear and tear on components.
AIMIX Service in Indonesia
As a leading jaw crusher manufacturer, AIMIX is dedicated to providing customized crushing solutions tailored to your needs. The following content will detail our services, including customer site visits, project assessments, and spare parts supply. Let’s explore how our professional support and services can enhance your project efficiency and profitability.
Customized Crushing Solutions
Offering tailored crushing solutions to meet your project needs.
Site Visits for Clients
Welcome Indonesian clients to visit our local sites and see our mobile crushing plants in action.
Thorough Project Assessments
Provide detailed evaluations and improvement plans to enhance profitability.
Spare Parts Supply
Ensure availability of essential spare parts for jaw crushers, including jaw plates, liners, and more.
In Conclusion
We believe that choosing an efficient and durable jaw crusher in Indonesia is crucial for achieving your production goals. Our jaw crushers excel in performance, longevity, and ease of maintenance. Whether you are just starting out or leading in the industry, we can provide customized solutions to maximize efficiency and reduce costs. Contact us now to learn more about our jaw crushers. We look forward to your inquiry and are ready to assist you!
