Capacity: 0-50/ 50-100/ 100-200t/h, above.
Output Size: 0-5mm/ 5-10mm/ 10-20mm/ 20-40mm etc.
Raw Material: Andesite, cobblestone, limestone, granite, mining ores, basalt, concrete, etc.
Looking for a cost-effective solution to handle your construction waste or mining materials? A mobile crusher plant for sale offers the perfect answer. This versatile equipment integrates primary and secondary crushers, screening machines, and conveyors on a movable chassis. Its mobility eliminates the need for transporting materials, cutting down labor costs and improving efficiency. Let’s learn more about it in the following.
Cost-effective mobile solutions
Efficient for streamlined operations
Convenient for construction projects
Cases of Mobile Crusher Plants
AIMIX mobile crusher plants are popular in Indonesia and around the world, meeting various crushing needs. They offer high efficiency, flexibility, and durability. Below, we present a few cases demonstrating how AIMIX mobile crusher plants effectively handle different materials and crushing demands.
- Raw Material: Pebble
- Application Field: Pebble Mining
- Feeding Size: 250mm
- Final Product Size: 0-5mm, 10-20mm, 20-30mm
- Configuration: Mobile jaw crusher plant, mobile cone crusher plant, and mobile screening machine.
- Model: 30TPH compound crusher mobile plant
- Raw Material: Basalt
- Feeding Size: 600mm
- Final Product Sizes: 10-20mm, 20-30mm
- Application Field: Quarry
- Configuration: feeder machine, jaw crusher, cone crusher, and screening machine
- Model: 50TPH compound portable crusher plant
- Raw Material: Cobblestone
- Feeding Size: 450mm
- Final Product Sizes: 0-10mm, 10-20mm, 20-30mm
- Application Field: Cobblestone Mining
- Configuration: feeder, jaw crusher, cone crusher, and screening equipment
- Model: 200TPH mobile crushing and screening plant for sale
- Raw Material: Copper Ore
- Feeding Size: 150mm
- Final Product Sizes: 0-25mm
- Application Field: Copper Ore Mining
- Configuration: portable jaw crusher plant, mobile cone plant, and belt conveyors.
- Model: 150tph Crawler Mobile Crusher Plant
- Raw Material: Construction Waste
- Application: Construction waste recycling industry
- Configuration Mobile Impact Crusher Plant
What Are the Different Types of Mobile Crushing Plants?
AIMIX hot types of mobile crushing plants for sale mainly include primary mobile crushing plant (mobile jaw crusher plant), secondary mobile crushing plant (mobile cone crusher plant), mobile impact crushing plant, crawler mobile crushing plant, and combined mobile crushing plant. We will introduce these mobile crusher plants for sale in detail in the following.
Primary Mobile Jaw Crusher Plant – The First Stage Crushing
Mobile jaw crusher plants are commonly used for the first crushing stage in various industries, such as mining, quarrying, and construction. Their primary function is to break down large, hard materials into smaller pieces, making them suitable for further processing or transport.
APY2-J Mobile Jaw Crusher for Sale
- Crushing Capacity: 45-400TPH
- Max. Feeder Size: < 650mm
- Output Size: 100-180mm
- Crushing Host: Jaw Crusher
- Raw Materials: limestone, granite, basalt, gold ore, iron ore, etc.
Mobile Jaw Crusher Plant Technical Specification
| Model | APY2-57J | APY2-69J | APY2-750J | APY2-110J |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-4211W | APG-4211W |
| Crusher model | APJ-5075E | APJ-6090E | APJ-7510E | APJ-110V |
| Maximum feed size (mm) | 425 | 500 | 630 | 650 |
| Silo volume (m3) | 4 | 5.3 | 7 | 7 |
| Iron separator model (optional) | RCYD(C)-6.5 | RCYD(C)-6.5 | RCYD(C)-8 | RCYD(C)-12 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel three shafts | Parallel three shafts |
| Main belt conveyor model | B650×8.5m | B800×8.5m | B1000×10m | B1000×10m |
| Side out belt conveyor model (optional) | B500×4m | B500×4m | B650×5m | B650×5m |
| Generator power (kW) (optional) | 120 | 160 | 200 | 250 |
| Production capacity (t/h) | 45-100 | 60-160 | 110-320 | 250-400 |
| Transport Length (mm) | 12500 | 12750 | 13270 | 13200 |
| Transport width (mm) | 2600 | 2600 | 2850 | 3000 |
| Transport height (mm) | 3950 | 3950 | 4200 | 4400 |
| Weight (t) | 28 | 39 | 57 | 65 |
What Are the Advantages of Mobile Jaw Crusher Plant in Indonesia?
Terrain Adaptability
The jaw crusher mobile can adapt to Indonesia’s complex terrain, easily entering various job sites.
Handling Hard Stones
This mobile jaw crushing plant efficiently crushes common Indonesian stones like volcanic rock and basalt, meeting project demands.
Flexible Mobility
The jaw crusher mobile suits a wide range of construction projects. Track mounted jaw crusher easily relocates, saving time and costs.
Environmental Performance
The mobile jaw crusher machine operates with low dust and noise levels, complying with Indonesia’s strict environmental standards.
Easy Operation
Portable jaw crushers feature high automation, reducing the need for skilled labor and lowering labor costs.
Convenient Transportation
Mobile jaw crushers can be easily transported by truck or boat, fitting Indonesia’s island construction needs.
Mobile Cone Crusher Plant – Secondary Mobile Crusher Plant
Mobile cone crusher plant is a high-efficiency rock crushing equipment developed and launched by our company in combination with advanced technology and experience at home and abroad. It is composed of a vibrating screen, belt conveyor, cone crusher, electric motor, and electric control cabinet.
APY2-C Mobile Cone Crusher Plant
- Crushing Capacity: 50-420TPH
- Max. Feeder Size: < 300mm
- Output Size: 5-40mm
- Crushing Host: Cone Crusher
- Raw Materials: granite, basalt, cobblestone, etc.
Mobile Cone Crusher Plant Technical Specification
| Model | APY2-110C | APY2-160C | APY2-200C |
|---|---|---|---|
| Crusher model | APC-110C | APC-160C | APC-200C |
| Vibrating screen model | APS-1848Y | APS-1860Y | APS-2160Y |
| Maximum feed size (mm) | 160 | 200 | 215 |
| Tire configuration | Parallel double shaft | Parallel double shaft | Parallel double shaft |
| Feeding belt conveyor model (optional) | B650 | B800 | B1000 |
| Output belt conveyor model (optional) | B500 | B650 | B650 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 |
| Generator power (kW) (optional) | 240 | 280 | 320 |
| Production capacity (t/h) | 50-230 | 80-390 | 120-420 |
| Transport Length (mm) | 13800 | 13800 | 14500 |
| Transport width (mm) | 3000 | 3000 | 3000 |
| Transport height (mm) | 4400 | 4400 | 4500 |
| Weight (t) | 32 | 37 | 42 |
What Are the Advantages of Mobile Cone Crusher Plant in Indonesia?
Excellent Mobility
The mobile cone crusher for sale has separate machines. It can easily move on highways. Its short wheelbase allows tight turns at the site.
Hydraulic Lift Mode
The cone crusher plant uses hydraulic lift landing legs. This feature makes operation easy and reliable.
Innovative Conveyor Design
Mobile cone crushers include an automatic portable conveyor. This design helps return materials quickly and efficiently.
High Crushing Efficiency
The mobile cone crusher for sale works well for medium-hard stones. It provides high efficiency in crushing operations.
Improved Particle Shape
This crusher produces well-shaped particles. Good particle shape is important for construction needs.
Site Adaptability
The tracked cone crusher adapts to various sites. It is suitable for different construction projects in Indonesia.
Mobile Impact Crusher Plant – Secondary and Tertiary Crushing
The mobile impact crushing plant is mainly used for secondary and tertiary crushing, with high productivity, large crushing ratio, good particle size, and suitable for medium-hard crushing materials. The frame of portable impact crushing plants is used as the carrying platform, which can easily upgrade and replace the host portable crusher plant for sale.
APY3-F Mobile Impact Crushers
- Crushing Capacity: 50-500TPH
- Max. Feeder Size: < 500mm
- Output Size: 5-180mm
- Main Equipment: feeder, impact crusher, and portable screening plant
- Raw Materials: limestone, concrete, asphalt wastes, etc.
3-in-1 Mobile Impact Crusher Plant Technical Specification
| Model | APY3-1010F | APY3-1210F | APY3-1214F | APY3-1315F |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3896W | APG-3896W | APG-4211W |
| Crusher model | APF-1010H | APF-1210H | APF-1214H | APF-1315H |
| Vibrating screen model | APS-1548Y | APS-1848Y | APS-1860Y | APS-2160Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B650 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B650 | B800 | B800 | B1000 |
| Under-sieve belt conveyor model | B800 | B800 | B1000 | B1000 |
| Production capacity (t/h) | 70-150 | 100-285 | 150-350 | 180-500 |
| Transport length (mm) | 13000 | 15800 | 15800 | 16500 |
| Transport width (mm) | 2500 | 2550 | 2550 | 3000 |
| Transport height (mm) | 4200 | 4500 | 4500 | 4500 |
| Weight (t) | 41 | 45 | 53 | 60 |
What Are the Advantages of Mobile Impact Crusher for Sale in Indonesia?
Unit Integration
The plant operates directly, removing the need for complicated infrastructure setup. This saves time and reduces labor costs.
Strong Mobility
It has a small turning radius, making it easy to move. Its flexible design suits various job sites, meeting different customer needs.
Ship-Shaped Steel Frame
The plant uses a ship-shaped steel frame. It has a low chassis for better stability, and its lightweight design makes transport easy.
Hydraulic Lift Function
The vibrating screen has a hydraulic lift feature, making it easy to adjust. Users can quickly change the mobile screen crusher height during operation.
Flexible Screening Options
The wheel or track mounted crusher can be fitted with 2 to 4 layers of screens. This customization improves efficiency based on specific material needs.
Cost-Effective Solution
Its integrated design and efficient operation provide a cost-effective solution for projects, helping to lower operational costs while increasing productivity.
Workflow of Mobile Impact Crushing Plant
The following is a video of our mobile impact crushing plant. You can see the main components and workflow of it in this video.
Crawler Type Mobile Crusher Plant
Crawler type mobile crusher plant is an efficient crushing solution. It uses a self-driving mode and advanced technology to work on any terrain. This mobile crusher machine can reach any job site easily and combines several functions, including crushing, feeding, screening, and conveying, all in one unit. Therefore, the tracked crusher is commonly used in industries like sand and gravel, ore dressing, coal mining, and concrete mixing, making it a versatile choice for various material processing needs.
APYL Series Crawler Crusher Plant
- Crushing Capacity: 50-500TPH
- Max. Feeder Size: < 650mm
- Output Size: 3-200mm
- Crushing Host: Jaw/Cone/Impact Crusher
- Raw Materials: limestone, granite, marble, basalt, iron ore, river pebbles, construction waste, etc.
What Are the Advantages of Crawler Type Mobile Crusher Plant in Indonesia?
High Crushing Efficiency
The heavy-duty rotor and large crushing cavity allow for large feeding sizes, resulting in high output and stable product quality.
Durable Materials
High wear-resistant materials ensure the track crusher lasts longer, which is crucial for Indonesia’s tough working conditions.
Easy Adjustments
Hydraulic drive enables quick adjustments of the counterattack frame and belt conveyor, making operation and maintenance easier.
Better Stability
The ultra-long track chassis reduces ground pressure and improves stability, essential for working in Indonesia’s varied terrain.
Powerful Drive System
A high-speed hydraulic motor provides strong driving torque, ensuring efficient mobility and effective operations.
Remote Control Operation
Intelligent wireless remote control allows a single operator to manage the tracked mobile crusher, enabling fast transitions and boosting productivity.
Combined Mobile Crushing Plant – Contains Two or More Crushers
Combined mobile crushing plant has high flexibility. Two or more stone crusher plants are included in portable screen plants for sale. The portable crushing plant for sale can be desined into two-stage or three-stage crushing systems such as coarse crushing and fine crushing according to actual needs. The design focuses on customer needs by simplifying the crushing process. It removes complex setups and provides efficient, low-cost solutions for project operations.
APY4-S Mobile Combined Crusher Plant
- Crushing Capacity: 50-400TPH
- Max. Feeder Size: < 625mm
- Output Size: 5-180mm
- Crushing Host: Jaw Crusher + Cone Crusher | Jaw Crusher + Impact Crusher
- Main Equipment: feeder, primary crusher, secondary crusher and mobile screening plant
- Raw Materials: Hard stone & soft stone
4-in-1 Combined Mobile Crusher Plant Technical Specification
| Model | APY4-4660S | APY4-4690S | APY4-57110S | APY4-6912S |
|---|---|---|---|---|
| Feeder model | APG-3090W | APG-3090W | APG-3090W | APG-3896W |
| Primary crusher model | APJ-4060E | APJ-4060E | APJ-5070E | APJ-6090E |
| Secondary crusher model | APC-600Y | APC-900Y | APC-110C | APF-1214 |
| Vibrating screen model | APS-1237Y | APS-1548Y | APS-1848Y | APS-1848Y |
| Tire configuration | Parallel three shafts | Parallel three shafts | Parallel three shafts | Parallel three shafts |
| Return belt conveyor model | B500 | B650 | B800 | B1000 |
| Feeder belt conveyor model | B500 | B650 | B00 | B1000 |
| Under-sieve belt conveyor model | B650 | B800 | B1000 | B1200 |
| Production capacity (t/h) | 16-40 | 16-65 | 50-100 | 60-160 |
| Transport length (mm) | 15500 | 16500 | 16500 | 16500 |
| Transport width (mm) | 2800 | 2850 | 2950 | 2950 |
| Transport height (mm) | 4200 | 4200 | 4200 | 4200 |
| Weight (t) | 41 | 45 | 53 | 50 |
What Are the Advantages of 4-in-1 Combined Mobile Crusher Plant in Indonesia?
Versatile Operation
The mobile stone crushing plant can work alone or be adjusted to fit specific material and product needs, making it efficient for various tasks.
Flexible Configuration
Users can set it up as a two-stage or three-stage system based on their needs. This flexibility allows it to handle different project sizes effectively.
Adjustable Bracket Design
The plant features an adjustable bracket that stabilizes the equipment on uneven ground, ensuring smooth operation and extending its lifespan.
Reliable Performance
The mobile unit is built for strength and better performance, which is essential for various construction projects in Indonesia.
Convenient Maintenance
Easy access to components makes maintenance quick, reducing downtime and ensuring consistent operation.
Adaptation to Local Conditions
The plant’s design allows it to adapt well to Indonesia’s diverse environments, whether in urban or remote areas.
Mobile Crusher Plant Price List
How much is a mobile crusher plant? If you’re looking for efficient mobile crushing solutions, understanding mobile crusher price is crucial. Our mobile crushing plants come in various models, each designed to meet different project needs. The mobile crusher plant price range varies from $550,000 to $2,300,000. Below is a clear mobile crushing plant price list that highlights the options available. Check out the harga stone crusher mobile in the table below to find the perfect fit for your project!
| Products | Model | Price Range |
|---|---|---|
| Primary Mobile Crushing Plant | APY2-57J-APY2-110J | $550000-$960000 |
| Secondary Mobile Crushing And Screening Plant(Impact Type) | APY2-1010F-APY2-1214F | $620000-$940000 |
| Secondary Mobile Crushing And Screening Plant(Cone Type) | APY2-110C-APY2-200C | $750000-$1350000 |
| Construction Waste Mobile Crushing and Screening Plant | APY3-1010F-APY3-1315F | $910000-$1420000 |
| Integrated Mobile Crushing and Screening Plant | APY4-4660S-APY4-6912S | $730000-$1240000 |
| Crawler Crusher | APYL | $950000-$2300000 |
Mobile Crushing and Screening Solutions
Need a reliable solution for your crushing and screening tasks? A mobile crushing and screening plant is the key. It’s flexible for projects of all sizes, handling different capacities and materials with ease. This solution boosts efficiency, reduces downtime, and ensures high-quality results. Let’s explore the best options about mobile crusher and screening plant for your project needs.
150TPH Stone Crusher Plant for Crushing Quartz
Raw Material: Quartz
Feeding Size: 400mm
Final Product Sizes:0-3mm quartz sand
Application: for making glass and ceramics
Configuration: mobile jaw-type stone crusher plant, mobile cone-type stone crusher plant, and sand making machine
Mobile Crusher 200 TPH-250 TPH for Crushing Granite
Raw Material: Granite
Feeding Size: 600mm
Final Product Sizes: 0-24mm aggregate
Application: for making concrete, asphalt, and road paving material
Configuration: tracked jaw crusher plant and mobile cone-type stone crusher plant.
Mobile Crusher Plants Application Scenarios
What industries use mobile crushing plants? Mobile crushing plants offer versatile solutions for a wide range of material processing needs across different industries. Their ability to be relocated makes them ideal for various projects that require on-site crushing and screening. Below are some common application scenarios where crushing plants can be highly effective:
Mining and Ore Processing
Used to crush large rocks and ores in mining operations, making transportation and further processing easier.
Infrastructure Projects
Ideal for highways, railways, and hydropower plants, where on-site crushing of materials like gravel and aggregates is needed.
Urban Construction Waste Recycling
Crushes construction and industrial waste into reusable aggregates, supporting eco-friendly practices and sustainable building projects.
Coal Mining
Crushes coal for easier handling and transport, crucial for industries like power generation and steel production.
What Are the Key Advantages of AIMIX Mobile Crushing Plant?
What are the advantages of mobile crushing & screening plant systems? Need an efficient and flexible crushing solution? AIMIX mobile crushing plant is built for tough conditions, offering strength and convenience. It helps improve efficiency on any construction or mining site. Now, let’s look at the key advantages that make it a smart choice.
Strong Load-Bearing Axle
Mobile crushers use a heavy-duty three-axle system with 12 construction-grade tires, providing excellent load-bearing capacity. It supports long-distance, high-speed travel with ease.
Hydraulic Outriggers for Easy Setup
No need for cranes or jacks. Hydraulic outriggers allow for quick setup at the site, improving efficiency and simplifying operations.
Hydraulic Sieve Adjustment
The sieve can be raised or lowered hydraulically, eliminating the need for disassembly or external equipment. This feature increases flexibility and saves time during site changes.
Convenient Hydraulic Control
The hydraulic control valve is positioned on the side of the frame for easy access from the ground. Workers can safely and easily adjust it without climbing onto the vehicle.
Safe and Organized Cabling
All cables are neatly arranged inside the frame, with connections centralized in a terminal box. This design ensures easy on-site wiring and improved safety.
Trailer Head Control for Safe Transport
The mobile vehicle is towed by a trailer head, with intelligent controls for lights and brakes, ensuring safe road travel.
Adaptable Car Models
Equipped with 50# and 90# car models, the system can easily switch between domestic and international setups.
Safety Lighting for Night Driving
Standard tail and turn signal lights, along with color-coded lighting, provide enhanced safety during night operations.
Durable Reinforced Frame
The double-layer ship-shaped frame is made from durable Q345B manganese plate, offering excellent stability, impact resistance, and a long service life with minimal maintenance.
How to Choose A Mobile Crushing Plant?
Choosing the right mobile crushing plant is essential for your construction or mining project. Here are key factors to consider:
Capacity Requirements
Determine the output capacity you need. Mobile crushing plants come in different sizes and capacities, so pick one that matches your project’s demand. Whether it’s for large-scale mining or smaller construction projects, ensure the plant can meet daily production needs.
Material Type
Consider the type of material you need to process. Different plants are optimized for specific materials like stone, asphalt, or concrete. Choose a mobile crushing plant designed for the materials you are working with to avoid wear and inefficiency.
Mobility and Flexibility
Evaluate the terrain and mobility needs of your project. If your site is remote or requires frequent relocation, choose a plant with easy transportability. Some mobile crushing plants offer better flexibility for challenging sites, making them a more convenient option.
Fuel Efficiency
Look for a fuel-efficient model. High fuel consumption can significantly increase your operating costs. Opt for mobile plants that offer eco-friendly and fuel-saving features, ensuring long-term cost-effectiveness.
Maintenance and Support
Choose a mobile crushing plant for sale with low maintenance requirements. Regular downtime can cause delays, so opt for a mobile crushing screening plant with accessible parts and reliable support services. Ensure the manufacturer provides good after-sales service for smooth operation.
Cost vs. Value
Don’t just look at the upfront mobile crushing plant price. Consider long-term value, including operational costs, durability, and resale value. A higher-quality mobile crushing station may cost more initially but save money over time due to its efficiency and durability.
Automation Features
Modern mobile crushing plants often come with automation features, improving efficiency and reducing the need for manual labor. If you’re looking to save on manpower and improve precision, choose a mobile crushing machine with smart technology features.
Comparison of Tire Type and Crawler Type Mobile Crusher Plant
Choosing the right mobile crusher plant can significantly impact your project’s success. Tire type and crawler type each have their own strengths. Understanding these differences will help you pick the best option for your needs. Let’s explore what each type offers.
Mobility
- Tire Type: The tire type mobile crusher for sale is easy to move between sites. This makes it great for projects needing frequent relocation. Additionally, it can travel on public roads without extra permits, adding to its convenience.
- Crawler Type: In contrast, crawler type mobile crushers for sale are efficient on rough terrains. It is perfect for mining and heavy construction tasks. Its self-propelled design ensures better maneuverability in challenging environments.
Stability and Performance
- Tire Type: The tire type portable crusher machine works best on level, hard surfaces. However, it has limited off-road abilities. On the plus side, it is quick to set up and dismantle, which can save valuable time.
- Crawler Type: On the other hand, the crawler type mobile crusher for sale is stable on uneven and soft ground. It handles steep slopes with ease. Moreover, it is more robust and powerful, making it suitable for demanding tasks.
Cost and Maintenance
- Tire Type: One of the main advantages of the tire type mobile crusher china is its lower initial costs. It is also easier and cheaper to maintain. Additionally, it consumes less fuel during transport, which can be a significant cost-saving factor.
- Crawler Type: Conversely, the crawler type requires a higher upfront investment. Its maintenance is more complex, often requiring specialized knowledge. Due to its track system, it uses more fuel, but this is balanced by its efficiency in heavy-duty operations.
Versatility
- Tire Type: The tire type mobile crusher Indonesia is ideal for urban construction and road projects. It works well with various crushers and screens. Its ability to switch tasks quickly adds to its versatility.
- Crawler Type: Meanwhile, the crawler type excels in mining and quarry operations. It can handle multiple attachments, making it highly adaptable. It is particularly suited for large-scale projects.
Environmental Impact
- Tire Type: The tire type has a minimal ground footprint, which is beneficial for urban areas. It is quieter on paved surfaces, reducing noise pollution. Furthermore, it has lower emissions during transport, contributing to a greener environment.
- Crawler Type: In contrast, the crawler type crusher mobile plant causes more ground disruption due to its tracks. It is slightly noisier, but its efficiency in heavy tasks often outweighs this drawback. Despite higher emissions, its performance in demanding environments makes it indispensable.
Choosing between tire type and crawler type mobile crusher plants depends on your specific needs. For frequent relocation and urban projects, tire type excels. For rugged terrains and heavy-duty tasks, crawler type is unmatched. Evaluate your project requirements to make an informed decision.
What Are the Components of A Mobile Crushing Plant?
What are the parts of a portable crusher plant? Want to know what is the configuration of a mobile crushing plant for sale? A mobile crusher plant for sale is crucial for various construction and mining projects, providing flexibility and efficiency. To meet diverse operational needs, it includes several key components, each designed for specific functions. Below is a brief overview of the main configurations of mobile crushing production line.
Jaw Crusher
Crushes large rocks into smaller pieces for further processing.
Cone Crusher
Breaks down stones into finer sizes with high efficiency.
Impact Crusher
Produces high-quality aggregate by using impact force to crush materials.
Sand-making Machine
Creates fine sand and gravel for construction purposes.
Vibrating Screen Machine
Separates materials into different sizes using vibration.
Vibrating Feeder
Feeds materials evenly and continuously to crushers or other equipment.
Ball Mill
Grinds materials into fine powder for various industrial applications.
Sand-Washing Machine
Cleans and removes impurities from sand to improve its quality.
Conveying Belt
Transports materials between different stages of the production process.
Crushing Flow of Mobile Crushing and Screening Production Line
The mobile crushers and screeners production line efficiently processes raw stone into usable particles of different sizes. This flowchart outlines each step of the process, ensuring clear understanding and smooth operation. The following steps detail the journey from raw stone to finished product:
- Raw stone enters the hopper.
- Vibrating feeder conveys raw stone.
- Enters the jaw crusher for primary crushing.
- After primary crushing, it goes into cone crusher for secondary crushing.
- Crushed material enters the vibrating screen for screening.
- Qualified material after screening goes into the sand making machine.
- After sand making, material enters the vibrating screen again.
- Different particle sizes are screened out.
- Finally, material enters the sand washing machine for cleaning.
- Three different sizes of particles are obtained.
How To Set Up A Mobile Crusher Plant?
Setting up a mobile crusher plant can be straightforward if you follow these steps. Each step will guide you towards an efficient and productive setup, ensuring you get the most value and utility from your investment.
Evaluate Your Needs
Identify the type of material you need to crush.
Determine the production capacity required.
Assess the site location and its accessibility.
Choose the Right Mobile Crusher Plants
Select a mobile crusher that suits your material type and production needs.
Consider the features and capabilities, such as jaw crushers for primary crushing or cone crushers for secondary crushing.
Look for reputable brands with reliable support services.
Site Preparation
Clear the area where the crusher will be placed.
Ensure the ground is level and stable.
Plan for necessary infrastructure like power supply and water access.
Transport and Positioning
Coordinate the transportation of your China mobile crusher to the site.
Position the crusher strategically to optimize workflow and material handling.
Ensure there is enough space around the crusher for maintenance and operation.
Set Up Support Systems
Install conveyors for material movement.
Set up screens to sort crushed material.
Arrange for dust suppression systems to maintain a clean and safe environment.
Safety Measures
Implement safety protocols for operating the crusher.
Ensure that all workers are trained and equipped with necessary safety gear.
Regularly inspect the equipment for any potential hazards.
Test the Mobile Crusher Plant
Run initial tests to ensure everything is functioning correctly.
Check for any alignment issues or operational inefficiencies.
Make necessary adjustments based on test results.
Monitor and Maintain Mobile Crusher Plant
Regularly monitor the crusher’s performance.
Schedule routine maintenance to prevent downtime.
Keep spare parts readily available to replace any worn-out components.
Optimize Operations
Analyze the production data to identify areas for improvement.
Adjust operational parameters to enhance efficiency.
Keep up-to-date with technological advancements to stay competitive.
By following these steps, you will set up a mobile crusher plant that is efficient, safe, and productive. This approach ensures that your investment brings maximum returns and supports your operational goals effectively.
Maintenance and Overhaul Precautions for Mobile Crusher Plant
How to maintain the mobile crushing plant? Mobile crusher plants are essential for construction and mining projects, offering flexibility and efficiency. Regular maintenance is crucial to ensure smooth operation and extend equipment lifespan. This guide outlines key maintenance precautions to help minimize downtime and keep your China mobile crusher running reliably.
Lubrication Requirements
Forced Lubrication: Use forced lubrication for large crushers.
Monitor Parameters: Check oil temperature, pressure, and flow rate.
Tighten Fasteners: Regularly tighten loose fasteners.
Noise and Vibration Monitoring
Monitor Vibration: Watch for unusual vibrations.
Stop for Inspection: Stop the machine if issues occur.
Restart Correctly: Follow the startup sequence after repairs.
Product Quality and Yield
Monitor Yield: Track yield for abnormalities.
Inspect for Blockages: Address blockages promptly.
Check Screen Surface: Ensure the screen surface is not damaged.
Scheduled Repairs
Assess Condition: Evaluate equipment for necessary repairs.
Prevent Breakdowns: Regular maintenance reduces unexpected failures.
Conduct Inspections: Regularly inspect for wear and tear.
Maintenance Planning
Use Spare Machines: Use spare units for maintenance to minimize downtime.
Improve Utilization: Implement strategies to enhance equipment use.
Review Plans Regularly: Adjust maintenance plans as needed.
These practices help maintain the performance and longevity of your mobile crusher plant, ensuring efficient operations and reducing downtime.
AIMIX: Leading Mobile Crusher Plant Manufacturer in Indonesia
AIMIX is one of outstanding mobile crushing machine manufacturers in Indonesia. We provide reliable and efficient solutions for mining, construction, and infrastructure projects. Here’s why our mobile crushing plants are a great choice for you.
High Quality
Our mobile crusher station is made from durable materials and advanced technology. They perform well under tough conditions and can handle various materials, like stone and construction waste.
Flexibility
These portable crushing plants are easy to transport, making them perfect for projects in remote areas. You can move them quickly from one site to another, saving time and effort.
Cost-Effective
Using AIMIX mobile crushing plants can lower your project costs. You don’t need multiple stationary crushers, which helps you save on transportation and installation.
Easy to Operate
Our machines are user-friendly, making them simple to operate. Maintenance is also easy, reducing downtime and keeping your project on schedule.
Customizable
We offer customizable mobile crushing plants to meet your specific needs. Whether your project is big or small, we can help you find the right solution.
Local Support
AIMIX provides excellent support in Indonesia. Our local teams are ready to help with installation, training, and maintenance to ensure your plant runs smoothly.
AIMIX mobile crushing plants are flexible, cost-effective, and high-quality solutions for your projects in Indonesia. Contact us today to learn more about how we can help you succeed!
AIMIX Mobile Crusher Plant Workshop Overview
For more than 30 years of hard work, AIMIX has a large-scale production plant of 60,000 square meters. We have professional core production technology for rock cone crushers and have a complete factory system. The following picture is taken in our workshop of mobile crushing and screening plants.
Mobile Crusher Plant FAQs
How Does A Mobile Crusher Plant Work?
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A mobile crusher plant offers flexibility and efficiency. Here’s how it works:
- Feeding: Raw materials are fed into the crusher.
- Primary Crushing: The crusher breaks down large rocks into smaller pieces.
- Conveying: A conveyor belt moves the crushed material to the next stage.
- Secondary Crushing: Additional crushers refine the material further.
- Screening: Vibrating screens sort the material by size.
- Output: Finished products are discharged for use or further processing.
How Long Does it Take to Move A Mobile Crushing Plant?
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Moving a mobile crushing plant is a streamlined process. Here’s a breakdown:
- Preparation: Disconnect power and secure all components. This typically takes 1-2 hours.
- Loading: Use cranes or heavy-duty trucks to load the portable crusher for sale. This step takes about 2-4 hours.
- Transporting: Travel time depends on the distance. Short distances can take a few hours, while longer distances might take a day or more.
- Unloading: Use cranes or trucks to unload the portable concrete crusher at the new location. This usually takes 2-4 hours.
- Setup: Reconnect power and calibrate the mobile crushing equipment. This final step takes about 4-6 hours.
- Total Time: Short Distance: Approximately 10-16 hours. Long Distance: Can extend to 1-2 days or more.
Why Should You Choose A Mobile Crushing Plant?
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Choosing a mobile crushing plant for sale offers several compelling advantages:
- Flexibility: Easily move portable crusher plants between job sites.
- Efficiency: Quick setup and operation save time.
- Cost Savings: Reduce transportation and material handling costs.
- Versatility: Handle various types of materials and projects.
- Scalability: Adjust easily to different project sizes.
- Eco-Friendly: Minimize environmental impact by crushing on-site.
- Productivity: Increase output with streamlined processes.
What Is A Mobile Crusher Plant?
- What are mobile crushing plants used for? A mobile crusher plant is versatile and portable. It processes materials efficiently on-site. It can crush stone, concrete, and asphalt. The plant often includes screening and conveying systems.
AIMIX Local Services for Mobile Crusher Plant in Indonesia
Quality Assurance
- Industry Experience: Over 40 years of experience ensures reliable equipment and services.
- International Cooperation: Worked with well-known companies like Lafarge Group to build trust.
- Certification Standards: Certified with CE and ISO9001 for product quality.
- Global Recognition: Equipment sold in over 100 countries with positive client feedback.
Service Commitment
- Professional Team: APEC-certified engineers provide technical support.
- Local Support: Teams in Indonesia respond quickly to customer needs.
- Parts Supply: Local spare parts ensure smooth operations and less downtime.
- Regular Training: We offer training for customers on equipment use and care.
Maintenance and Support
- Free Maintenance: We provide free maintenance to keep equipment in good shape.
- 24/7 Support: Help is available anytime for technical and manufacturing issues.
- Remote Monitoring: Optional services to check equipment status remotely.
- Emergency Response: Quick response for emergencies to limit customer losses.
Other Services
- Warranty Policy: A 12-month warranty from the delivery date builds trust.
- Custom Solutions: We accept OEM orders for special design requests.
- Flexible Payment Options: Different payment methods are available for convenience.
- After-Sales Follow-Up: We check in regularly to gather feedback and improve service.
In Conclusion
- Are you looking for a mobile crusher plant in Indonesia? AIMIX, as one of mobile crusher manufacturers, offers high-quality mobile crushing plants at reasonable prices.
- As a leading supplier, we serve customers worldwide. If you’re ready to invest in the crushing industry, contact us now.
- Get our latest mobile crusher plant price by leaving a message in the form below. We promise to reply within 24 hours!
