Expert Local Rock Crusher Installation and Setup Services
Comprehensive After-Sales Support and Ongoing Maintenance
Fast Access to High-Quality Spare Parts and Components
Rock crusher machine is a crushing machine used to break large rocks into smaller pieces for various applications like road construction and building. AIMIX’s rock crushers efficiently transform solid minerals into gravel or other materials. The rock crushing process involves three main stages: coarse crushing, medium crushing, and fine crushing, with different crushers used for each stage to achieve the desired size and quality of the material. Let’s learn more about the rock crushing equipment for sale.
Jaw/Cone/Impact/VSI Crusher
Mobile/Stationary Rock Crushing Plant
High Efficiency in Rock Crushing
AIMIX Rock Crushing Production Line Solutions
At AIMIX, we understand that each project has its unique requirements, whether you’re working on construction, mining, or recycling. To meet these needs, we offer customizable rock crusher production line solutions that can help you optimize costs, improve material quality, and increase your project’s efficiency. Our solutions include both stationary and portable rock crusher for sale, suitable for various applications. Here are some of our tailored crusher plant for rock crushing solutions:
Small-Scale Aggregate Crushing
Solution: Small Mobile Jaw Crusher (Wheel or Crawler Type)
Capacity: 5-60 t/h
Max Feeding Size: ＜340mm
Discharging Size: 20-100mm
Raw Materials: Limestone, granite, river stone
Construction Aggregate Production
Solution: 4-in-1 Mobile Crusher Plant(Jaw/Cone/Impact Crusher)
Capacity: 50-200t/h
Max Feeding Size: ＜625mm
Discharging Size: 5-180mm
Raw Materials: Limestone, granite, basalt
Concrete/Asphalt Aggregate Production
Solution: Mobile Jaw Crusher + Cone Crusher + Belt Conveyors
Capacity: 100-150 t/h
Process: from coarse crushing to fine crushing
Raw Materials: Limestone, granite, basalt, river stone
Construction Waste Recycling
Solution: Crawler Mobile Rock Crushers (Jaw/Cone Crusher + Screening Plant)
Capacity: 100-200t/h
Output Size: 0-10mm, 10-38mm, 38-76mm, above
Raw Materials: Concrete, bricks, tiles
Rock Crusher Mining & Ore Processing
Solution: Mobile Mining Rock Crusher Plant
Main Components: Jaw/Cone Crusher + Conveyor Belts
Capacity: 100-200 t/h
Output Size: 0-10mm, 10-20mm, 20-70mm
Raw Materials: Hard rocks, iron ore, copper ore
Artificial Sand Production
Solution: Stationary Sand Making Machine(Jaw/Cone Crusher + Screening Plant)
Capacity: 200-300 t/h
Output Size:0-10mm, 15-20mm; 20-30mm, customized.
Raw Materials: River stone, granite, basalt
Rock Crushing Plants
In addition to individual rock crushers, rock crusher plants have become a popular choice for large-scale rock crushing operations. Rock crusher plants can generally be divided into two types: stationary rock crushing plants and mobile rock crushing plants. Let’s explore the differences and advantages of each type of stone crusher plant.
3-in-1 Mobile Crusher Plant
Advantages
- 3-in-1 function combines feeding, crushing, and screening.
- Efficiently crushes concrete waste into reusable aggregates.
- Ideal for small and medium-sized crushing projects.
- Tire-type for paved roads and crawler-type for rough terrains.
- Suitable for various materials and local rock types.
Stationary Rock Crushing Equipment
Advantages
- High Capacity: Handles large amounts of material efficiently.
- Stable Performance: Operates consistently over long periods.
- Low Maintenance: Fewer parts to maintain, reducing costs.
- Cost-Effective: Ideal for long-term, high-volume projects.
- Durable: Built to withstand tough conditions.
Types of Rock Crushers
How many types of rock crushers are there? There are different rock crusher types, such as jaw crusher, cone crusher, impact crusher and vsi crusher, each designed for different crushing stages and material requirements. AIMIX offers a wide range of crusher rock that cater to the needs of different industries, such as mining, construction, and road building. Below are the key rock crusher types available, with a focus on their key features and parameters.
Jaw Rock Crusher Machines – Ideal for Coarse Crushing
Jaw rock crushers are ideal for primary or coarse crushing of large rocks and materials. These machines are highly versatile and can handle a wide range of materials, including granite, river pebbles, basalt, and iron ore. Jaw crusher is commonly used in industries such as mining, metallurgy, construction, and water conservancy.
Technical Parameters
- Types: APJ-E, APJ-V, APJ-X Series
- Capacity: 1-800t/h
- Max Feeding Size: ≤ 1000mm
- Output Size: 15-300mm
- Applicable Materials: River pebble, granite, basalt, iron ore, quartzite, and other medium-hard to hard rocks
Key Features
- High Crushing Capacity: Known for their ability to process large quantities of material at high efficiency, making it ideal for the initial stage of rock crushing.
- Versatile Material Handling: The crusher rock for sale can handle a wide range of materials, from medium-hard to hard rocks, including granite and basalt.
- Simple Operation: With a straightforward design, jaw crushers are easy to operate and maintain, making them user-friendly and cost-effective.
Cone Rock Crusher Machines – Efficient for Medium and Fine Crushing
Cone crushers are designed for secondary and tertiary crushing stages. These rockcrushers are ideal for processing ores and rocks that are medium to high in hardness. These rock crusher cones for sale are widely used for fine and selective crushing, resulting in better particle size distribution. Let’s learn more about the rock cone crusher in detail.
Technical Parameters
- Capacity: 5-1200t/h
- Feeding Size: 10-350mm
- Output Size: 3-63mm
- Types: Single Cylinder/Multi-cylinder Hydraulic Type|Spring Type|Compound Type
- Applicable Materials: Granite, iron ore, limestone, and other medium to high hardness rocks
Key Features
- High Crushing Efficiency: Rock cone crushers are designed for secondary and tertiary crushing, offering high precision and efficiency.
- Better Particle Shape: With a lamination crushing technique, large rock crusher cone for sale produces a more uniform particle size and improved material shape.
- Enhanced Durability: These machines are built to handle tough and abrasive materials, making them a reliable choice for long-term use.
Impact Rock Crushers – Suitable for Secondary Crushing
Impact crushers are ideal for secondary crushing and can handle materials of medium to low hardness. They are designed for applications such as mining, recycling, and construction. The impact crusher produces a uniform product size with minimal over-grinding, making it an excellent choice for various materials like gravel, limestone, and construction waste.
Technical Parameters
- Types: APF, APF-V, APF-H Series
- Capacity: 20-900t/h
- Max Feeding Size: ＜700mm
- Output Size: 5-180mm
- Applicable Materials: River pebble, granite, limestone, slag, construction waste, and other medium-hard materials
Key Features
- Large Crushing Ratio: Impact crushers are designed to break down materials with a high crushing ratio, up to 30-40, delivering more efficient material processing.
- Uniform Product Size: They produce a consistent output size, minimizing over-grinding and providing a good shape for the final product.
- Adjustable Discharge Settings: With the ability to control the gap between the counter-plate and hammer, impact crushers offer flexibility in output size control.
VSI Rock Crushers – Optimal for Fine Crushing and Sand Production
Vertical Shaft Impact (VSI) crushers are designed for fine crushing and artificial sand making. These machines are especially effective for shaping fine-grained aggregates and producing high-quality sand for construction purposes. The VSI crusher is an essential piece of equipment in sand-making plants and fine crushing applications.
Technical Parameters
- Types: APV, APV-X Series
- Capacity: 60-750t/h
- Max Feeding Size: 30-65mm
- Output Size: 0-4.75mm
- Applicable Materials: Artificial sand production, fine aggregate shaping
Key Features
- Superior for Fine Crushing: VSI crushers are designed to produce high-quality fine aggregates for artificial sand production.
- High-Speed Rotors: The high-speed rotating rotor creates a powerful impact force, ensuring superior crushing efficiency and particle shaping.
- Efficient for Sand Making: These rockcrushers excel at producing fine sand, making them essential in applications like construction sand production.
What is the Rock Crusher Machine Price
- Jaw Rock Crusher Price: Starting at $6,000
- Cone Rock Crusher Price: Starting at $23,000
- Impact Rock Crusher Price: Starting at $27,000
- VSI Rock Crusher Price: Starting at $28,700
AIMIX offers durable and efficient rock crusher portable or stationary that are perfect for large-scale construction, mining, and road projects. Whether you need a primary, secondary, or tertiary crusher, we have the right solution to meet your requirements. Interested? Contact us now for a customized quote about the harga crusher batu gunung!
AIMIX Rock Crusher Machine Cases
80T/H Cone Rock Crusher Machine for Volcanic Rocks
Delivery time: August 2024
Location: in the Philippines
Customer Review：We needed to crush large rocks into smaller sizes to boost sales. The 80-ton cone rock crusher sale from AIMIX did the job perfectly, improving our product quality and increasing profits.
150t/h Mobile Cone Crusher Plant for River Rock Crushing
Delivery time: March 2024
Location: in Honduras
Customer Review：We needed a secondary crusher to process the aggregate from our mobile jaw crusher, and AIMIX delivered exactly what we needed. The customized mobile cone rock crusher near me has been working efficiently and meeting our output requirements perfectly.
30T/H Small Mobile Jaw Rock Crusher Machine for Producing Road Aggregates
Delivery time: August 2024
Location: in Balikpapan, Indonesia
Customer Review：We are very satisfied with the performance of the APYE4060 small mobile jaw crusher. The mesin pemecah batu gunung efficiently processes 20-30 tons per hour, helping us complete our road construction project in Bali on time.
AIMIX Rock Crusher Machine Service in Indonesia
AIMIX is a leading supplier and manufacturer of rock crushers, offering reliable solutions for your crushing needs in Indonesia. We provide high-quality alat pemecah batu gunung designed to improve efficiency and reduce costs. With local offices and warehouses in Indonesia, we ensure fast access to spare parts, expert support, and smooth operations. Trust PT. AIMIX GROUP INDONESIA for durable, cost-effective rock crusher machines that meet your project demands.
Local Expertise & Support
With engineers and warehouses in Indonesia, we offer on-site support, maintenance, and quick access to spare parts.
Quality Assurance
AIMIX products are CE and ISO9001 certified, ensuring high-quality machines that meet global standards.
Warranty & Reliability
Enjoy a 12-month warranty on all products, giving you peace of mind and support throughout your machine’s lifecycle.
Custom Solutions
We offer tailored alat pemecah batu gunung designs to meet your specific business needs and accept OEM requests.
AIMIX Rock Crusher Machines Exported Globally
At AIMIX, we pride ourselves on being a leading rock crusher manufacturer with over 40 years of experience. We have supplied high-quality rock crushers near me to countries like Indonesia, Malaysia, Philippines, Russia, and Nigeria, helping customers with their mining and construction projects. With local offices and warehouses in several countries, we provide timely support, spare parts, and maintenance to ensure your rock crusher equipment runs smoothly. Our goal is to offer efficient and cost-effective rock crushing solutions that meet your unique needs.
Matters Needing Attention in the Production Process of Rock Crusher Machine
Operating a rock crusher machine requires careful attention to detail to ensure efficient performance and avoid damage. Proper feeding, temperature monitoring, and routine maintenance are key to keeping the limestone crusher machine running smoothly. By following a few simple steps, you can extend the life of your mesin penghancur batu gunung and improve productivity. Here are the essential things to keep in mind during the production process.
Start with an Empty Crusher
Always start the hydraulic rock crusher machine with no material inside. Once the machine is running normally, you can begin feeding rocks for crushing.
Follow Feeding Size Guidelines
Ensure the feed size is within the recommended range. Overly large rocks can damage the rock crushing machine and reduce output efficiency.
Ensure Even Feeding
Rocks should be added evenly into the crusher cavity. Avoid side feeding or overloading to prevent uneven wear or overload on the machine.
Monitor Bearing Temperature
During operation, the bearing temperature should not exceed 30°C. The maximum allowed temperature is 70°C. If the temperature surpasses this limit, immediately stop the machine, identify the issue, and resolve it.
Proper Shutdown Procedure
Before stopping the rock crushing machine for sale, cease feeding material. Only turn off the power after the crushing chamber has been completely emptied.
Handle Blockages Properly
If the machine stops due to a blockage, turn off the power immediately, stop the operation, and clear the obstruction before restarting.
Wear Parts Maintenance
In rock crusher jaws, when one end of the jaw plate is worn out, flip it to use the other end for continued service.
Regular Lubrication
For key parts like rotating bearings, ensure regular lubrication to maintain smooth operation and prevent wear.
By following these guidelines, you can improve the efficiency and lifespan of your rock crusher machine for sale, while avoiding costly repairs and downtime.
AIMIX Rock Crusher Machine Video Youtube
Below is a introduction video of AIMIX rock crusher Youtube. You can see more of our crushing equipment video on Youtube here.
How Does A Rock Crusher Machine Work?
How does a rock crusher work? Let’s see the working principle of rock crusher quarry. A rock crusher machine for sale works by using high-speed rotating metal blades or hammerheads to impact or crush rock, thereby breaking it into smaller particles. These blades or hammerheads are driven by electric motors or diesel engines to generate enough force to crush hard rocks. As the rocks are impacted and crushed inside the rock crushing machine for sale, they gradually become smaller and smaller, eventually becoming particles of the desired size.
How Does a Jaw Rock Crusher Work?
The rock jaw crusher for sale can reduce large sized rocks, ore, or other material by a compression action. A fixed jaw, mounted in a V-shaped alignment, is the stationary breaking surface, while a movable, “swing” jaw exerts force on the feed material by pushing it against the stationary plate. you can see more detailed working process through the following rock crusher videos.
How Does an Impact Rock Crusher Work?
As the name suggests, an impact rock crusher accelerates the feed material to high speed and then flings the fast-moving rocks against the walls of the crushing chamber and each other. This collision, impact, causes the stones to break down to smaller sizes. You can see more detailed info by watching the following video.
How Does an Cone Rock Crusher Work?
A cone rock crusher machine for sale crushes material in a series of steps:
- Material Entry: Rocks enter the top of the crusher batu gunung, where they are fed into the crushing chamber.
- Crushing Action: The rotating mantle (part of the rotating spindle) moves eccentrically, squeezing the rocks between itself and the stationary concave hopper.
- Breaking the Rocks: The rocks are compressed and broken into smaller pieces as they pass through the chamber.
- Secondary Crushing: Larger rocks break once, fall to a lower position, and are crushed again.
- Final Product: The smaller rock pieces fall through the narrow opening at the bottom of the rock crushing machine for sale.
This process ensures efficient, uniform crushing, making cone crushers ideal for medium to fine crushing tasks.
What is the Rock Crushing Process? – From Raw Rocks to Finished Products
Cara menghancurkan batu gunung? The rock crushing process involves several stages, utilizing various machines to turn raw materials into useful products like aggregates, sand, and other materials. Here’s how it works:
Raw Material Collection
The process begins with collecting raw rocks, such as limestone, granite, or basalt, from quarries or mines.
Feeding to the Hopper
The raw rocks are first fed into a hopper, which acts as a storage and feeder to regulate the flow of materials to the next stage.
Primary Crushing with Jaw Crusher
In the primary crushing stage, large rocks are crushed by a jaw crusher. The jaw crusher uses compressive force to break down large materials into smaller, manageable pieces.
Secondary Crushing with Cone Crusher
The material is then sent to a cone crusher, which further reduces the size of the crushed rock by squeezing it between a rotating cone and a concave surface, making it finer and more uniform in size.
Screening with Vibrating Screen
After crushing, the material passes through a vibrating screen to sort particles by size. Larger particles are sent back to the rock crushing machines for further processing, while smaller ones move on to the next stage.
Sand Production with Sand Making Machine
For producing fine aggregates or sand, the material is fed into a sand making machine. This machine uses high-speed impact to break down the material into smaller, sand-sized particles.
Washing and Final Sorting with Vibrating Screen
After the crushing and sand making stages, the final product is washed using a sand washing machine. This removes impurities, ensuring the final aggregates and sand are clean and ready for use.
Final Products
The end result is a range of products, including different sizes of aggregates and sand, each serving various purposes in construction, road work, and other industrial applications.
This step-by-step process, powered by machines like the jaw crusher, cone crusher, sand making machine, and vibrating screen, ensures that raw rocks are transformed into high-quality materials suitable for construction and other industries. If you’re looking for reliable rock crushing equipment for sale in Indonesia, AIMIX provides top-tier granite crushers and solutions tailored to your needs.
FAQs About Rock Crusher Machine
What Is a Rock Crusher Called?
A: A rock crusher for sale is a piece of equipment used to crush large rocks or ores into small particles or gravel, which is commonly used in construction, road building and mining industries.
How Do You Crush Rocks into Gravel?
A: Quarry Rock Crusher for sale crushes rocks into gravel or granules gradually by impacting or squeezing them with the high-speed rotating blade or hammer head.
How to Choose a Rock Crusher Machine?
A: Choosing a rock crusher quarry requires consideration of rock hardness, production requirements, energy consumption and other factors. Common type of rock crushing machine for sale includes hammer crusher, impact crusher and cone crusher, choose the right size and model of the best rock crusher for gold mining or other materials.
Which Rock Crusher Is Right for You?
A: Hammer rock crusher machine is suitable for crushing high hardness rocks, impact crusher is suitable for crushing medium hardness rocks and cone crusher is suitable for crushing softer rocks.
How to Use a Rock Crusher Machine?
A: To use a commercial rock crusher you need to familiarise yourself with the operating manual and ensure that the operator has the relevant safety knowledge. Check and maintain the rock crusher screens regularly and keep it clean to ensure stable operation. Besides, keep the rock crusher safety when operating this batu crusher machine.
What Does a Rock Crusher Look Like?
A: Rock crushers for sale are usually large metal machines with an appearance that includes components such as the frame, motor, inlet and outlet, etc. The exact appearance will vary depending on the industrial rock crusher and application.
Can You Make Money with a Rock Crusher Machine?
A: It is possible to make money with a industrial rock crusher for sale, but operators need to consider factors such as market demand, equipment investment, operating costs, and competition. Under the right market conditions, rock type crusher machines can be a profitable investment.
What Does a Rock Crusher Look Like?
A: A rock crusher industrial typically has a large, robust frame with a feeding hopper and a crushing chamber. It uses different mechanisms like jaws, cones, or hammers to crush the material, depending on the type of rock crushing machine for sale.
In Conclusion
Do you want to start a rock crushing business? Looking for a reliable rock crusher for sale in Indonesia? AIMIX offers high-quality aggregate crusher at competitive prices with excellent local support. Whether you need it for construction, mining, or recycling, we have the right solution for you. Contact us today for a quote and let us help you achieve your business goals with high-quality rock crushing solutions.
