What is sand making machine? Sand making machine Indonesia manufactured by AIMIX GROUP usually refers to vertical shaft impact crusher, which is an efficient crushing and sand making equipment. It is suitable for crushing and shaping soft, medium, and very hard materials, and can be widely used in various ores, rocks, cement, refractory materials, bauxite, emery, glass raw materials, infrastructure stone, all kinds of slag, and other materials processing. The sand making machine is just the answer about what is the machine that makes sand.
AIMIX Hot Types Sand Making Machine Indonesia:
AIMIX hot types sand making machines include VSI series and 5X series. They are high-performance sand making equipment with international advanced level, which is developed and produced by introducing advanced technology from Germany. Its performance plays an irreplaceable role in various ore fine crushing equipment. This series of vertical shaft impact crushers (sand-making machines) have two crushing methods: “stone-on-stone” and “stone-on-iron”. The “stone-on-stone” type is used for the processing of materials with strong abrasiveness; “stone-on-Iron” type is used for the processing of materials that are not very abrasive. The “stone-on-iron” type has a 10-20% higher sand forming rate than the “stone-on-stone” type.
AIMIX VSI Series Sand Making Machine Indonesia Specifications
| Model | VSI7611 | VSI8518 | VSI9526 | VSI1140 | |
| Capacity(t/h) | Cascade and Central Feeding | 120~180 | 200~260 | 300~380 | 450~520 |
| Fully Central Feeding | 60~90 | 100~130 | 150~190 | 220~260 | |
| Max. Feeding Size(mm) |
Soft Material | <35 | <40 | <45 | <50 |
| Hard Material | <30 | <35 | <40 | <45 | |
| Rotation Speed(r/min) | 1700~1890 | 1520~1690 | 1360~1510 | 1180~1310 | |
| Double Motor Power(kW) | 110 | 180 | 264 | 400 | |
| Overall Dimension L×W×H(mm) | 3700×2150×2100 | 4140×2280×2425 | 4560×2447×2778 | 5000×2700×3300 | |
| Weight (t) | 11.8 | 14.5 | 17.8 | 25.6 | |
| Thin Oil Lubrication Station |
Double Oil Pumps Motor’s Power (kW) | 2×0.25 | |||
| Safty Assurance | Dual oil pump system stabilize oil supply; switch-off automatically without oil flow or oil pressure; air cooling system /water cooling system available; preheating-start engine adopted. |
||||
| Overall Dimension L×W×H(mm) | 820×520×1270 | ||||
| Power of Oil Tank Heater(kW) | 2 | ||||
AIMIX 5X Series Sand Making Machine Specifications
| Model | 5X7615 | 5X8522 | 5X9532 | 5X1145 | |
| Capacity (t/h) | Central Feeding | 150~280 | 240～380 | 350～540 | 500～640 |
| with Circular Cascade Feeding | |||||
| Fully Central Feeding | 70~140 | 120~200 | 180~280 | 250~360 | |
| | Soft Material | <35 | <40 | <45 | <50 |
| Max. Feeding Size (mm) | |||||
| Hard Material | <30 | <35 | <40 | <45 | |
| Rotation Speed (r/min) | 1700~1900 | 1500~1700 | 1300~1510 | 1100~1310 | |
| Double Motor Power (kW) | 150 | 220 | 320 | 440 | |
| Overall Dimension LxWxH (mm) | 4100×2300×2300 | 4140×2500×2700 | 4560×2600×2900 | 5100×2790×3320 | |
| Power Supply | 380V，50Hz | ||||
| Double Oil Oumps Motor’s Power (kW) | 2×0.31 | ||||
| Thin Oil Lubrication Station | Safty Assurance | Dual oil pump system stabilize oil supply; switch-off automatically without oil flow or oil pressure; | |||
| Air cooling system /water cooling system available; preheating-start engine adopted. | |||||
| Power of Oil Tank Heater(kW) | 2 | ||||
Application of Sand Making Machine Indonesia
In the whole plant, the vertical shaft impact crusher (stone crusher sand making machine) is mainly used for the second or third stage of fine crushing. It can process various coarse, medium, and fine materials (granite, limestone, concrete, etc.) with side length not exceeding 500mm and compressive strength not exceeding 350MPa.
- Artificial sand making of river pebbles, mountain stones (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
- Production of building aggregates, road fabrics, cushion materials, asphalt concrete, and cement concrete aggregates.
- Water conservancy and hydropower, high-grade highways, expressways, high-speed railways, passenger dedicated lines, bridges, airport runways, municipal engineering, and high-rise buildings in the field of water conservancy and hydropower production and stone shaping.
- The fine crushing process before grinding in the mining field, material crushing in building materials, metallurgy, chemical industry, mining, refractory materials, cement, abrasives, and other industries.
- High abrasiveness and secondary disintegration crushing, desulfurization in thermal power and metallurgical industries, steel slag, construction waste crushing, and other environmental protection projects.
- Production of glass, quartz sand, and other high-purity materials.
AIMIX Sand Making Machine Loading Scene
The following are some pictures taken on the loading site of our stationary or mobile sand making machines exported.
Components of A Sand Making Machine
Feed hopper
The structure of the feeding hopper is an upside-down prismatic body (or a cylindrical body), and a wear-resistant ring is set at the feeding port, and the incoming material from the feeding equipment enters the sand maker crusher through the feeding hopper.
Distributor
The distributor is installed on the upper part of the vortex crushing cavity. The function of the distributor is to divide the incoming material from the feeding hopper, so that a part of the material directly enters the impeller through the central feeding pipe and is gradually accelerated to a higher speed to be ejected, so that the other part of the material enters the outer side of the impeller in the vortex crushing cavity from the outer side of the central feeding pipe, and is impacted and crushed by the high-speed material ejected from the impeller, which does not increase the power consumption, but increases the production capacity, and improves the crushing efficiency.
Vortex crushing chamber
The structure of the vortex crushing cavity is an annular space composed of upper and lower cylinders. The impeller rotates at high speed in the vortex crushing cavity, and the material can also reside in the vortex crushing cavity to form a material lining, and the crushing process of the material. It occurs in the vortex crushing cavity, and the material lining separates the walls of the vortex crushing cavity, so that the crushing effect is limited to the materials, and plays the role of wear-resistant self-lining. The observation hole is to observe the wear of the wear-resistant block at the launch port of the impeller flow channel and the wear of the top liner of the vortex crushing chamber. The observation hole must be tightly sealed when the crusher is working. The distributor is fixed on the upper cylindrical section of the vortex crushing chamber. The impeller rotates at high speed to generate air flow, which forms an internal self-circulation system through the distributor and impeller in the vortex crushing chamber.
Impeller
The impeller structure is a hollow cylinder made of special materials, which is installed on the shaft head at the upper end of the main shaft assembly. The conical sleeve and the key connection are used to transmit the pitch and rotate at high speed. The impeller is the key element of the hx vertical impact crusher. The material enters the center of the impeller from the central feeding pipe of the upper part of the impeller. The material is evenly distributed to each launch channel of the impeller by the cloth cone in the center of the impeller. At the outlet of the launch channel, wear-resistant blocks made of special materials are installed, which can be replaced. The impeller accelerates the material to a speed of 60-75m/s and throws it out, impacting the material lining in the vortex crushing chamber, and performing strong self-grinding. The upper and lower flow channel plates are installed between the cone cap and the wear-resistant block to protect the Impellers are not subject to wear.
Spindle assembly
The main shaft assembly is installed on the base to transmit the power transmitted by the motor through the V-belt and support the rotational movement of the impeller. The main shaft assembly consists of a bearing seat, the main shaft, and a bearing.
Pedestal
The vortex crushing chamber, main shaft assembly, motor, and transmission device are all installed on the bottom seat. The base structure is in the shape of a quadrangular prism space in the middle. The center of the quadrangular prism space is used to install the main shaft assembly, and a discharge channel is formed on both sides. The dual motors are installed on the longitudinal ends of the base, and the base can be installed on the bracket or directly on the foundation.
Transmission
A belt drive mechanism driven by a single motor or a double motor (above 75kw is driven by a double motor) is adopted. The double motor drives the two motors and installs them on both sides of the main shaft assembly respectively. The force is balanced and no additional torque is generated.
Stand
According to the different workplaces of the rock crusher – open-air operation or indoor operation, you can consider configuring the bracket or not configuring the bracket.
Lubrication system
Mobil vehicle grease is used for special centralized lubrication. The lubrication parts are the upper bearing and the lower bearing of the main shaft assembly. In order to facilitate oil filling, the oil pipe is led to the outside of the machine for a regular oil pump.
Advantages of VSI Sand Making Machine Indonesia
-
1
Low wear and long-lasting: in the process of sand making, the stone material can form a protective bottom layer, and the materials are impacted and crushed by each other, not in direct contact with the metal elements, but crushed by impact and friction with the material lining layer, which reduces the wear of the sand production plant and its components.
-
2
Structural upgrade is more energy-efficient and production cost is lower: the size of the inlet and outlet is adjustable, which can crush the materials to different degrees and reduce energy consumption. After the small pieces of materials are processed by the sand screen machine, they can become qualified sand and gravel materials that don’t need secondary treatment, which can help save costs.
-
3
Special technology, high wear resistance of components: the hammer head is made of high-wear-resistant and high-strength steel, which has very good impact resistance and toughness. The frame is made of welding technology, which is firm and stable, avoiding large-scale vibration during work, and the vsi sand maker has a low failure rate and long service life.
-
4
Well sealed, green production: the sealing element adopts water sealing parts, which have a reasonable and compact structure, reduce the gap between the parts, and prevent the entry of dust.
The Working Principle of Sand Making Machine Indonesia
The material enters the large or small sand making machine from the feeding hopper, and is divided into two parts by the distributor, and one part enters the high-speed rotating impeller, which is rapidly accelerated, and then ejected from the three flow channels at a speed of 60-70 m/s.
- First of all, it is impacted and crushed by a part of the material falling from the surrounding of the distributor.
- Then it impacts on the material lining in the vortex support cavity, rebounded by the material lining, and hits the top of the vortex cavity obliquely upward, and changes its movement direction.
- The deflection moves downward, and the material emitted from the impeller channel forms a continuous material curtain.
- The crushed material is discharged from the lower discharge port, and forms a closed circuit with the circulating screening system.
- Generally, the material can be crushed into less than 20 mesh after three cycles.
During the whole crushing process, the materials are impacted and crushed by themselves, not in direct contact with the metal components, but crushed by impact and friction with the material lining, which reduces material pollution, makes the material cleaner, reduces the probability of mechanical wear and extend component life. In addition, ingenious airflow self-circulation is adopted inside the vortex chamber, which eliminates dust pollution and has a better environmental protection effect.
Working Characteristics of VSI Sand Making Machine Indonesia
- Simple and reasonable structure and low operating cost.
- High crushing rate and energy saving.
- It has the functions of fine crushing and coarse grinding.
- It is less affected by the moisture content of the material, and the moisture content can reach about 8%.
- It is more suitable for crushing medium-hard and extra-hard materials.
- The product has an excellent particle shape, which is cubic, and the content of needle flakes is extremely low.
Sand Making Machine Precautions for Use
Sand making machines are heavy equipment, and certain rules and instructions are required for their installation and how to use the sand making machine. Let’s take a look at what aspects need to be paid attention to when installing and using it:
- The rock sand making machine needs to be installed on the concrete foundation, and the foundation strength should be able to bear several times the weight of the whole machine. Depending on the location of the sand crusher machine, it can be installed in the workshop or outdoors. During installation, the sand crusher should be leveled so that its main shaft is vertical to the level. Lifting equipment should be installed above the sand making machinery. The weight of the lifting equipment should be considered according to the maximum weight of the sand manufacturing plant. There should be a lifting space above the artificial sand making machine plant, and an appropriate space should be reserved on the side of the stone sand making machine for testing.
- A comprehensive inspection should still be carried out after installation at the sand making site. Check whether the lubricating oil pipe is firmly connected, and refill the oil before the test run. Check whether the lubricating oil pipes of each component are firmly connected, and carefully check whether there is foreign matter on the impeller.
- Before production, first carry out an empty-load test run. After the test run and there is no problem, it can be officially produced.
- The feeding particle size must be strictly in accordance with the requirement. It is strictly forbidden to enter materials that have a larger sizes than the specified specifications. Otherwise, it will cause the unbalance of the impeller of the quarry sand making machine and excessive wear of the impeller, and even cause the impeller channel and the center feeding pipe to be blocked. the feeding must be uniform and continuous, and the water content cannot be lower than 10-15%. (According to different materials).
- Before starting the sand crushing machine, check whether the observation door of the eddy current chamber is closed tightly, so as to prevent the material from rushing out of the observation door of the eddy current chamber and causing danger.
- Before the main engine of sand manufacturing machines stops working, the feeding should be stopped first, otherwise, it will cause damage to the impeller and burn out the motor. During the operation of the sand production equipment, there should be no violent vibration and abnormal noise, otherwise, it should be stopped for inspection.
- Lubrication of the machine should adopt dry oil lubrication, using vehicle grease or 3# lithium base grease. Add an appropriate amount of grease every 100 operation hours of the sand maker machine.
How about Sand Making Machine Indonesia Price
Sand making plant price has always been an issue that users are very concerned about. At present, sand making machine prices on the market range from hundreds of thousands to one million, and the difference is relatively large, the price is naturally different.
On the other hand, there are many sand making machine manufacturers on the market. The input costs of different manufacturers are different, the quality of the equipment produced is also different, and the sand making machine cost is also quite different. Therefore, you should choose carefully when purchasing equipment. AIMIX will provide users with high-quality products at reasonable prices.
What’s M Sand Crusher Machine
Artificial sand, also known as machine-made sand, is designed to process rocks and river pebbles excavated from the river into sand that is suitable for construction by an impact crusher (also known as a sand maker). Many places have the application of machine-made sand production line. It can be said that machine-made sand has become an indispensable part of construction sand as the basic constituent materials such as concrete and mortar.
Why M Sand Manufacturing Machine Appears
Artificial sand, as the name suggests, is the use of mechanical equipment to make sand manually, and the stone is turned into sand by the process of hitting the stone in the stationary or mobile sand making plant , and then hitting the iron. The particle surface of artificial sand is rough, with many edges and corners, the combination between aggregate and cement and aggregate is good, and the mechanical bite force is high, so the concrete with artificial sand is stronger than the concrete with natural sand.
However, in the process of stone processing, due to the violent collision and the stone itself having a certain amount of soil, the artificial sand will contain a certain amount of stone powder and mud powder. The presence of mud powder will seriously affect the gradation of sand. However, the existence of stone powder can make up for the shortcomings of artificial sand caused by large gaps in concrete, large water demand, and poor fluidity. In order to solve the problem of the powder content of artificial sand, people learned the principle of river sand making and built a sand washing machine. The standard, this method we call the wet production line.
AIMIX Workshop Overview
For more than 30 years of hard work, AIMIX has a large-scale production plant of 60,000 square meters. We have professional core production technology for rock cone crushers and have a complete factory system. The following picture is taken in our workshop.
Advantages of Choosing AIMIX Sand Making Machine Indonesia
- Quality Ensured: More than 40 Years Experience,cooperated with the world Famous companys: Lafarge Group(WORLD TOP 500) l With CE, ISO9001 certificates , and through BV, SGS test.Exported to over 100 countries and get highly appraisedby our clients.
- Service Ensured: Professional Engineers team with APEC and injected Vaccine l with 6 Oversea office in Philippines, Sri Lanka, Indonesia, Mylasia, Uzbekistan and Pakistan supply the local spare parts ,local engineers and maintance for free l Warehouse in Pakistan, Uzbekistan directly offer equipment l Any time anywhere, you have a Service TEAM here offer support on Technology, Manufacture.
- Other Service:12 months warranty from date of delivery; Accept OEM, accept customers’ special design requests.
Are you looking for sand making machine for sale in Indonesia? As one of the sand making machine manufacturers in China, AIMIX provides customers high-quality sand making plant for sale at a reasonable cost and other crushing plants for customers all over the world. Now, we have set branch offices and overseas warehouses in Indonesia, the Philippines, Pakistan, Uzbekistan, Malaysia. It will be more convenient for customers in these countries to buy our products. We, as one of the professional sand making machine suppliers, can give you professional advice and help you design the most suitable plan about the sand making production line. If you want to invest in the crushing industry, please don’t hesitate to contact us now to get our latest sand making machine price! Just leave a message in the form below, we will reply in 24 hours!
