Adjustable Discharge Finess.
Suitable for extra-hard, medium-hard and corrosive materials.
Sand manufacturing solutions for you.
Sand making machine, known as a vertical shaft impact crusher, is essential in construction and mining. It combines impact and jaw crushers, making it ideal for producing fine-grained aggregates and manufactured sand. Widely used in road and building construction, it efficiently processes various materials like ores, rocks, and cement. In Indonesia, AIMIX provides reliable sand making machines tailored to meet diverse industrial needs. Let’s learn more about it in the following.
- Processing Capacity: 60 – 750TPH
- Feeding Size: 30-65 mm
- Finished Product: 0-4.75mm
- Types: Fine Crushing Series/VSI Series
- Mobility: Stationary/Mobile Sand Making Plant
- Processing Materials: Limestone, Granite, Andesite, Basalt, Quartz, Marble and so on
AIMIX Hot Types of Sand Making Machines Indonesia
AIMIX offers two main types of sand making machines: the VSI series and the 5X(APV) series. Both series of roller crusher for sand making incorporate advanced German technology and feature high efficiency and performance.
“Stone-on-stone” method: Ideal for processing highly abrasive materials. It effectively reduces equipment wear.
“Stone-on-iron” method: Suitable for less abrasive materials. It delivers a 10-20% higher sand forming rate.
VSI Series Sand Making Machine
The VSI series represents high efficiency and performance. It is designed for fine crushing of various ores. Widely used in construction, road, and bridge projects.
Key Features of VSI Series
- Versatile crushing methods: Choose between “stone-on-stone” or “stone-on-iron” methods to suit different materials.
- Energy efficient: Ensures high sand forming rates with lower energy consumption.
- Easy maintenance: Simple design makes it easy to maintain, reducing downtime.
Capacity (t/h) | Max Feeding Size (mm) | Power Consumption (kW) | Rotation Speed (r/min) | Overall Dimensions (L×W×H) (mm) |
---|---|---|---|---|
150-190(Central), 300-380 (Cascade) | 45 (Soft Material), 40 (Hard Material) | 260-320 kW | 1360-1510 r/min | 4560×2447×2778 mm |
5X(APV) Series Sand Making Machine
The 5X(APV) series is an upgraded version of the VSI series. It offers even higher performance and efficiency, suitable for processing various material hardness levels.
Key Features of 5X(APV) Series
- Advanced technology: Incorporates the latest German technology for superior fine crushing and shaping.
- High productivity: Delivers higher sand forming rates and better quality end products.
- Durable: Made with high-quality materials to reduce wear and extend equipment life.
Capacity (t/h) | Max Feeding Size (mm) | Power Consumption (kW) | Rotation Speed (r/min) | Overall Dimensions (L×W×H) (mm) |
---|---|---|---|---|
180-280 (Central), 350-540 (Cascade) | 50 (Soft Material), 45 (Hard Material) | 260-320 kW | 1360-1510 r/min | 4560×2600×2900 mm |
These versatile and high-performance sand making machines meet the Indonesian market’s demand for high-quality construction materials and ore processing. Whether for fixed or mobile sand production lines, AIMIX rock sand machines are ideal for high-standard projects.
Sand Making Machine Technical Specifications
In this section, we provide key details about our impact sand making machines. These specifications highlight the performance and capabilities of each model. By reviewing them, you can choose the machine that best meets your project needs. Below, we list the main parameters for both the VSI series and 5X series sand making machines, and other parts of sand making production line. This information will help you make an informed decision and improve your production process.
AIMIX VSI Series Sand Making Machine Indonesia Specifications
Model | APV-7611 | APV-8518 | APV-9526 | APV-1140 | |
---|---|---|---|---|---|
Capacity (t/h) | Full center feeding | 60-90 | 100-130 | 150-190 | 225-260 |
Surrounding feed and center feed | 120-180 | 200-260 | 300-380 | 450-520 | |
Maximum feed size | soft material | 35 | 40 | 45 | 50 |
hard material | 30 | 35 | 40 | 45 | |
Speed (r/min) | 1700-1900 | 1520-1700 | 1360-1510 | 1180-1310 | |
Dual motor power | 110-150 | 180-220 | 260-320 | 400-440 | |
Dimensions L×W×H (mm) | 3700×2150×2100 | 4140×2280×2425 | 4560×2447×2778 | 5000×2700×3300 | |
Weight (t) | the crush between stone and impact plate | 7.8 | 10.3 | 16 | 25.6 |
Thin oil lubrication station | Double oil pump power | 2×0.37 | |||
Safety protection | Complementary oil supply by dual oil pumps; automatic shutdown without oil return; water cooling; automatic heating at low temperature | ||||
Fuel tank heating power | 2 | ||||
Dimensions L×W×H (mm) | 820×520×1270 | ||||
The above are standard series vertical shaft sand making machines |
AIMIX 5X Series Sand Making Machine Indonesia Specifications
Model | APV-7615X | APV-8522X | APV-9532X | APV-1145X | APV-1263X | |
---|---|---|---|---|---|---|
Capacity (t/h) | Full center feeding | 70-140 | 120-200 | 180-280 | 250-360 | 350-480 |
Surrounding feed and center feed | 150-280 | 240-380 | 350-540 | 500-640 | 500-750 | |
Maximum feed size | soft material | 40 | 50 | 50 | 60 | 60 |
hard material | 35 | 45 | 45 | 50 | 55 | |
Speed (r/min) | 1700-1900 | 1500-1700 | 1300-1510 | 1100-1310 | 900-1200 | |
Dual motor power | 110-150 | 180-220 | 260-320 | 400-440 | 500-630 | |
Dimensions L×W×H (mm) | 4100×2330×2300 | 4140×2500×2700 | 4560×2600×2900 | 5100×2790×3320 | 5300X2990×3720 | |
Weight (t) | crush between stones | 12.1 | 14.8 | 18.6 | 27.5 | 34.5 |
Thin oil lubrication station | Double oil pump power | 2×0.37 | ||||
Safety protection | Complementary oil supply by dual oil pumps; automatic shutdown without oil return; water cooling; automatic heating at low temperature | |||||
Fuel tank heating power | 2 | |||||
Dimensions L×W×H (mm) | 820×520×1270 | |||||
The above are fine crushing series high-efficiency sand making machines with multi-channel projectile material crushing cavity |
Vibrating Feeder Specifications
Model | Feed tank size (L×B) (mm) | Maximum feed size (mm) | Double amplitude (mm) | Processing capacity (t/h) | Power (kW) | installation angle (°) | Dimensions L×W×H(mm) | Weight (t) |
---|---|---|---|---|---|---|---|---|
APG-0724Z | 2400×700 | 400 | 4-6 | 30-80 | 2×1.5 | -10 | 2480×1130×990 | 2.4 |
APG-0830Z | 3000×800 | 450 | 4-6 | 60-120 | 2×2.4 | -10 | 3110×1370×1370 | 2.7 |
APG-0940Z | 4000×900 | 500 | 4-8 | 80-180 | 2×3.7 | -10 | 4100×1818×1134 | 3.7 |
APG-1148Z | 4800×1100 | 600 | 4-8 | 150-300 | 2×5.5 | -10 | 4930×1675×1475 | 5.1 |
APG-1256Z | 5600×1200 | 800 | 4-8 | 180-400 | 2×7.5 | -10 | 5700×1840×1490 | 6.4 |
APG-1560Z | 6000×1500 | 1000 | 4-8 | 400-600 | 2×13 | -10 | 6120×2440×1560 | 8.9 |
Above is the vibration motor type | ||||||||
APG-40G | 1000×400 | 100 | 4 | 30-40 | 2×0.25 | -10 | 1337×750×600 | 0.17 |
APG-50G | 1000×400 | 150 | 4 | 60-85 | 2×0.25 | -10 | 1374×800×630 | 0.2 |
APG-63G | 1250×630 | 200 | 4 | 110-150 | 2×0.5 | -10 | 1648×1000×767 | 0.38 |
APG-70G | 1290×700 | 200 | 4 | 120-170 | 2×0.5 | -10 | 1548×1010×787 | 0.39 |
APG-80G | 1500×800 | 250 | 4 | 160-230 | 2×0.75 | -10 | 1910×1188×850 | 0.56 |
APG-90G | 1483×900 | 250 | 4 | 180-250 | 2×0.75 | -10 | 2003×1178×960 | 0.61 |
APG-100G | 1750×1000 | 300 | 4 | 270-380 | 2×1.1 | -10 | 2190×1362×900 | 0.76 |
APG-110G | 1673×1100 | 300 | 4 | 300-420 | 2×1.1 | -10 | 2151×1362×970 | 0.85 |
APG-125G | 2000×1250 | 350 | 4 | 460-650 | 2×1.5 | -10 | 2540×1500×1030 | 1.1 |
APG-130G | 2040×1300 | 350 | 4 | 480-670 | 2×1.5 | -10 | 2544×1556×1084 | 1.12 |
Above is the vibration motor type | ||||||||
APG-38095W | 3800×950 | 450 | 44657 | 90-160 | 11 | -10 | 3880×2225×2120 | 4.1 |
APG-4995W | 4900×950 | 500 | 44657 | 120-240 | 15 | -10 | 4960×2280×2150 | 5 |
APG-4911W | 4900×1100 | 650 | 44659 | 120-280 | 15 | -10 | 4960×2400×2150 | 5.4 |
APG-4913W | 4900×1300 | 750 | 44659 | 200-350 | 22 | -10 | 4960×2580×2150 | 6.4 |
APG-6013W | 6000×1300 | 900 | 44659 | 400-560 | 22 | -10 | 6080×2580×2080 | 7.8 |
APG-6015W | 6000×1500 | 1000 | 44659 | 800 | 30 | -10 | 6630×2850×3070 | 12.2 |
APG-6020W | 6000×2000 | 1000 | 44659 | 1200 | 37 | -10 | 6440×3850×3180 | 18.9 |
The above is the exciter type |
Vibrating Screen Specifications
Model | Sieve size (L×B) (mm) | Layers | Feed size (mm) | Double amplitude (mm) | Vibration frequency (r/min) | Processing capacity (t/h) | Power (kW) | Dimensions L×W×H (mm) | Weight (t) |
---|---|---|---|---|---|---|---|---|---|
APS-1237Y2 | 3700×1200 | 2 | 100 | 6-12 | 750-960 | 10-80 | 5.5 | 4400×1750×1240 | 3 |
APS-1237Y3 | 3700×1200 | 3 | 100 | 6-12 | 750-960 | 10-80 | 7.5 | 4520×1750×1560 | 3.5 |
APS-1548Y2 | 4800×1500 | 2 | 100 | 6-12 | 750-960 | 30-200 | 11 | 5650×2130×1370 | 4.5 |
APS-1548Y3 | 4800×1500 | 3 | 100 | 6-12 | 750-960 | 30-200 | 15 | 5760×2130×1690 | 5.5 |
APS-1548Y4 | 4800×1500 | 4 | 100 | 6-12 | 750-960 | 30-200 | 15 | 5880×2130×2010 | 6 |
APS-1848Y2 | 4800×1800 | 2 | 100 | 6-12 | 750-960 | 50-250 | 18.5 | 5650×2430×1370 | 4.8 |
APS-1848Y3 | 4800×1800 | 3 | 100 | 6-12 | 750-960 | 50-250 | 18.5 | 5760×2430×1690 | 5.7 |
APS-1860Y2 | 6000×1800 | 2 | 100 | 6-12 | 750-960 | 60-300 | 18.5 | 6860×2440×1410 | 5.9 |
APS-1860Y3 | 6000×1800 | 3 | 100 | 6-12 | 750-960 | 60-300 | 22 | 6990×2440×1760 | 7 |
APS-1860Y4 | 6000×1800 | 4 | 100 | 6-12 | 750-960 | 60-300 | 30 | 7120×2440×2110 | 8 |
APS-2160Y2 | 6000×2100 | 2 | 150 | 6-12 | 750-960 | 80-400 | 22 | 6860×2740×1410 | 6.1 |
APS-2160Y3 | 6000×2100 | 3 | 150 | 6-12 | 750-960 | 80-400 | 30 | 6990×2740×1760 | 7.2 |
APS-2160Y4 | 6000×2100 | 4 | 150 | 6-12 | 750-960 | 80-400 | 30 | 7120×2740×2110 | 8.5 |
APS-2460Y2 | 6000×2400 | 2 | 200 | 6-12 | 750-960 | 100-500 | 30 | 6860×3040×1410 | 6.5 |
APS-2460Y3 | 6000×2400 | 3 | 200 | 6-12 | 750-960 | 100-500 | 37 | 6990×3040×1760 | 8 |
APS-2460Y4 | 6000×2400 | 4 | 200 | 6-12 | 750-960 | 100-500 | 37 | 7120×3040×2110 | 9.1 |
APS-2475Y2 | 7500×2400 | 2 | 200 | 6-12 | 750-960 | 100-500 | 30 | 7360×3040×1410 | 7 |
APS-2475Y3 | 7500×2400 | 3 | 200 | 6-12 | 750-960 | 100-500 | 37 | 7410×3040×1760 | 8.7 |
APS-2475Y4 | 7500×2400 | 4 | 200 | 6-12 | 750-960 | 100-500 | 37 | 7460×3040×2110 | 10 |
APS-2870Y2 | 7000×2800 | 2 | 200 | 6-12 | 650-850 | 100-700 | 2×22 | 7310×3540×1610 | 8 |
APS-2870Y3 | 7000×2800 | 3 | 200 | 6-12 | 650-850 | 100-700 | 2×30 | 7360×3540×1860 | 10 |
APS-2870Y4 | 7000×2800 | 4 | 200 | 6-12 | 650-850 | 100-700 | 2×30 | 7410×3540×2110 | 11.5 |
APS-3072Y2 | 7200×3000 | 2 | 200 | 6-12 | 650-850 | 150-800 | 2×30 | 7880×3740×1740 | 9.3 |
APS-3072Y3 | 7200×3000 | 3 | 200 | 6-12 | 650-850 | 150-800 | 2×30 | 7990×3740×1990 | 13 |
APS-3272Y2 | 7200×3200 | 2 | 200 | 6-12 | 650-850 | 150-800 | 2×30 | 8120×3940×2240 | 11.5 |
APS-3272Y3 | 7200×3200 | 3 | 200 | 6-12 | 650-850 | 150-800 | 2×30 | 8120×3940×2500 | 14.4 |
Different Types of Sand Making Plants
AIMIX offers a variety of sand making plant for sale to cater to different project requirements and operational environments. Here are the main types of sand making plants we offer:
Cases: AIMIX Sand Making Production Line Solutions
AIMIX not only provides VSI sand making machines but also offers complete sand making production line solutions to meet your diverse needs. Whether you need a stationary or mobile sand making production line, we have high-efficiency and reliable sand machine for sale for you.
Mobile Sand Making Production Line
Mobile sand making production line integrates crushing, screening, and conveying functions. It’s perfect for projects that require frequent site changes. Our mobile sand making production lines have the following advantages:
- Flexibility: The mesin penghancur batu jadi pasir is highly mobile and can easily transfer between different work sites. It adapts to various complex environments.
- High Integration: It integrates crushing, screening, and conveying functions on a mobile platform, reducing installation and commissioning time.
- Efficient Production: Optimized production processes and equipment configurations ensure high output and high-quality sand products.
Stationary Sand Making Production Line
Our stationary sand making production lines are ideal for long-term and large-scale production. The mesin pemecah batu menjadi pasir provides stable high output and are tailored to meet specific customer needs. Key features include:
- Stable and Efficient: These crush sand plant production lines offer continuous, stable high output, making them ideal for large-scale and long-term projects.
- Customized Design: We tailor the production line configuration to ensure optimal production results.
- Energy Efficient and Eco-Friendly: Advanced technologies reduce energy consumption and minimize environmental impact.
Quartz Stone Sand Making Solution
Production capacity: 60 t/h
Finished Product Size(mm): 5-10, 20-25
Configuration: Stationary sand making production line(vibrating feeder, jaw crusher, impact crusher, vibrating screen, etc.)
Construction Waste Sand Making Solution
Production capacity: 100 t/h
Finished Product Size(mm): 0-5, 5-10, 20-40
Configuration: mobile sand crusher machine line (vibrating feeder, jaw crusher, cone crusher, sand making machine, vibrating screen, etc.)
Granite Sand Making Solution
Production capacity: 200 t/h
Finished Product Size(mm): 0-5, 5-10, 10-20
Configuration: Stationary sand crusher plant production line (jaw crusher, cone crusher, VSI crusher, sand washer)
River Pebbles Sand Making Solution
Production capacity: 250 t/h
Finished Product Size(mm): 0-5, 5-20, 20-40, 40-70
Configuration: Sand Plant(vibrating feeder, jaw crusher, cone crusher, vsi crusher, sand washing machine)
For the latest quotes and professional advice, contact us now. We will help you meet all your sand making needs. Choose AIMIX to achieve your production goals! Get the sand making plant price now!
Sand Making Machine Price List
When considering the purchase of a vsi sand making machine, understanding the sand crusher machine price range is crucial. AIMIX sand making machine ranges from $27000 to $105000. AIMIX offers competitive sand machine prices for its high-quality vsi crusher sand. Below is a crusher sand price list for some of the models available. And you can get the harga mesin penghancur batu jadi pasir from AIMIX.
Models | Price Range |
---|---|
VSI Series Sand Making Machine | $27000-$65000 |
APV-X Series Sand Making Machine | $28000-$105000 |
Comparison of VSI Series and 5X Series Sand Making Machine
When choosing sand-making equipment, it’s crucial to understand the features and advantages of different models. Below is a comparison of key parameters between the VSI and 5X series sand-making machines, which will help you make an informed decision.
Parameter | VSI Series | 5X Series | VSI Series Advantages | 5X Series Advantages |
---|---|---|---|---|
Feeding Hopper Shape | Welding and folding process | Circular (stamping process) | Better structural integrity | More aesthetically pleasing |
Distributor Cone (Plate) | Distributor Cone | Distributor Plate | Simpler design, easier maintenance | Easier to achieve central feeding |
Impact Block | Integral Structure | Two-piece Structure | Higher initial strength | Can be reversed for cost savings |
Hammer Head | Integral | Two-piece | Uniform wear distribution | Only need to replace one piece when worn |
Impact Block Shape | Square | Diamond | Easier to manufacture and replace | Avoids material impact damage to the rotor |
Rotor | Standard cavity | Deep cavity | Lower initial cost | Higher crushing efficiency |
Unique Selling Points of the VSI – 5X Sand Making Machine
The 5X High-Efficiency Centrifugal VSI sand making machine is engineered to deliver superior performance, combining advanced design features with innovative technology. Here are its unique selling points that make it a standout choice, especially for Indonesian users seeking enhanced productivity, longevity, and cost-efficiency.
Deep Cavity Rotor Design for Increased Output
By optimizing the rotor’s cavity height, the 5X crusher increases throughput by approximately 30% per unit time.
This enhancement significantly boosts overall output.
Optimal Discharge Port and Curved Rotor Plate Design
The optimal discharge port and curved rotor plate design reduce material flow resistance.
This design not only enhances material throughput but also lowers maintenance costs.
Adjusting the throwing angle of the wear-resistant blocks minimizes wear on the outer side, extending their lifespan.
This technology is estimated to reduce maintenance costs by about 10%.
Quality Upgrades for Extended Lifespan and Reduced Costs
Reversible Impact Blocks: The impact blocks can be reversed when worn, increasing material utilization and extending their lifespan.
Modular Wear-Resistant Block Design: Different sizes for the upper and lower parts require only the replacement of worn sections. This effectively protects the rotor plate and can reduce usage costs by over 30%.
Diamond-Shaped Impact Block Design: The diamond-shaped impact block prevents material from damaging the rotor plate, further extending the equipment’s lifespan.
These designs and optimizations make the 5X high-efficiency centrifugal impact crusher highly advantageous in terms of increased output, extended equipment lifespan, and reduced maintenance costs, making it particularly suitable for the needs of Indonesian users.
Application of Sand Making Machine Indonesia
The sand making machine is vital in Indonesia’s construction and infrastructure sectors. It converts raw materials into high-quality sand and aggregates. This sand production equipment is essential for building roads, bridges, and other structures. It produces artificial sand and robust building materials. Let’s explore its various applications and benefits in detail.
Fine Crushing Stage
- Third or fourth stage of fine crushing.
- For granite, limestone, concrete.
- Material side length ≤ 500mm, compressive strength ≤ 350MPa.
Artificial Sand Production
- Ideal for river pebbles, mountain stones, ore tailings, stone chips.
Building Aggregate Production
- Produces building aggregates, road fabrics, asphalt concrete, cement concrete aggregates.
Infrastructure Projects
- For water conservancy, hydropower, highways, railways, bridges, airport runways, municipal engineering, high-rise buildings.
Mining Applications
- Fine crushing before grinding.
- For building materials, metallurgy, chemical industry, mining, refractory materials, cement, abrasives.
Environmental Protection Projects
- High abrasiveness, secondary disintegration crushing.
- For desulfurization, steel slag crushing, construction waste crushing.
High-Purity Material Production
- Ideal for producing glass, quartz sand, and other high-purity materials.
- Suitable for crushing and shaping metallic and non-metallic ores, building materials, artificial sand, and various metallurgical slags.
- Suitable for brittle materials with Mohs hardness < 9.
AIMIX Sand Making Machine Loading Scene
The following are some pictures taken on the loading site of our stationary or mobile sand making machines exported.
What Are the Main Components of A Sand Making Machine
Understanding the key components of an artificial sand making machine is essential for anyone involved in the production of artificial sand. Each part plays a crucial role in the sand production equipment’s overall functionality and efficiency. Together, they ensure the machine works well and produces quality sand. This overview will explain what each part does and how it helps in making sand efficiently.
Feed hopper
Inverted prismatic or cylindrical structure.
Equipped with a wear-resistant ring to facilitate material entry into the crusher sand.
Distributor
Located at the top of the vortex crushing cavity.
Divides material flow; part enters the impeller for high-speed ejection, and another part is crushed by high-speed material in the vortex chamber.
Vortex Crushing Chamber
Annular space formed by upper and lower cylinders.
The impeller rotates at high speed, with materials forming a self-lining for wear resistance and undergoing crushing within the chamber.
Impeller
Hollow cylinder made of special materials.
Evenly distributes materials and ejects them at high speeds for self-grinding within the vortex chamber.
Main Shaft Assembly
Mounted on the base, transmits motor power and supports impeller rotation.
Includes bearing seat, main shaft, and bearings.
Base
Supports the vortex crushing chamber, main shaft assembly, motor, and transmission device.
Quadrangular prism shape with space for the main shaft assembly and discharge channels.
Transmission Device
Belt drive mechanism powered by a single or dual motor.
Dual motors provide balanced drive, preventing additional torque.
Stand
According to the different workplaces of the rock crusher – open-air operation or indoor operation, you can consider configuring the bracket or not configuring the bracket.
Lubrication system
Mobil vehicle grease is used for special centralized lubrication.
The lubrication parts are the upper bearing and the lower bearing of the main shaft assembly.
In order to facilitate oil filling, the oil pipe is led to the outside of the machine for a regular oil pump.
What Are the Advantages of Sand Making Machine?
The use of VSI sand making machines in Indonesia is becoming increasingly common. Known for their efficiency and durability, the mesin penghancur batu menjadi pasir has become the preferred choice for many sand and gravel production companies. In the following sections, we will explore the main advantages of VSI sand maker machines and understand why they are so popular in Indonesia’s sand production industry.
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Low Wear and Long-Lasting: The stone material forms a protective bottom layer during sand making. Materials impact and crush each other, not the metal parts. This reduces wear on the machine and its components.
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Energy-Efficient with Lower Production Costs: The inlet and outlet sizes are adjustable. This allows for different degrees of material crushing, reducing energy consumption. Processed materials often meet the required standards without needing further treatment, saving costs.
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High Wear Resistance of Components: The hammer head is made from high-strength, wear-resistant steel. This gives it excellent impact resistance and toughness. The frame uses welding technology, ensuring stability and reducing vibrations. This results in a low failure rate and a long service life.
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Well-Sealed for Green Production: The sand screen machine uses water sealing parts. This design reduces gaps between parts, preventing dust entry, and ensuring a more environmentally friendly operation.
What is the Working Principle of A Sand Making Machine?
The VSI crusher operates primarily through high-speed collisions and friction between materials. It can both crush stones and shape them, making it a versatile tool for various applications. Below, we detail the sand making machine working principle to illustrate its effectiveness and versatility.
Material Entry
Materials enter the crusher through the feeding hopper. The feeding hopper ensures that materials are evenly fed into the crusher, laying the foundation for the subsequent crushing process.
Material Separation
After entering the crusher, materials first pass through the bulk material awl and fall onto the material-separating plate. The plate divides the materials into two parts, ensuring even distribution during the crushing process and improving crushing efficiency.
Acceleration and Ejection
One part of the materials enters the high-speed rotating impeller, where they are rapidly accelerated and ejected at high speeds, gaining significant kinetic energy for effective crushing.
Collision and Impact
The high-speed ejected materials collide with the other part falling from the sides and then impact the material liners in the crushing cavity. Rebounding off the liners, they form a continuous cycle of collisions and impacts.
Crushing Process
Within the crushing cavity, materials undergo multiple collisions, friction, and grinding actions, gradually being crushed into smaller particles. The continuous material curtain formed by ejected streams ensures thorough crushing.
Discharge
Crushed materials leave the crushing cavity under gravity and enter the lower cabinet’s discharging hopper, facilitating smooth expulsion for subsequent handling.
What is the Working Characteristics of VSI Sand Making Machine
- Simple and reasonable structure and low operating cost.
- High crushing rate and energy saving.
- The stone sand making machine has the functions of fine crushing and coarse grinding.
- It is less affected by the moisture content of the material, and the moisture content can reach about 8%.
- The sand making equipment is more suitable for crushing medium-hard and extra-hard materials.
- The product has an excellent particle shape, which is cubic, and the content of needle flakes is extremely low.
How to Install A Sand Making Machine?
Installing a sand making machine requires careful planning and attention to detail. This guide will walk you through the essential steps to ensure a smooth and successful installation. From preparing the foundation to setting up the rock sand making machine and its components, we’ll cover everything you need to know. Let’s get started!
Prepare the Foundation
Prepare the foundation according to the installation drawing. Ensure the position and size of the foundation bolts are correct. Use a level meter to calibrate the top surface of the foundation.
Install Lifting Equipment
Set up lifting equipment above the machine and ensure there is enough lifting space. The lifting equipment should handle the heaviest part of the machine. Leave enough space on one side of the machine for maintenance.
Install the Host Machine
Lift the host machine and place it on the foundation. Place rubber pads between the foundation bolts and the ground.
Adjust Levelness
Use shims to adjust the machine levelness to 1.5mm. Ensure the main axle is perpendicular to the ground. Check with a level meter at the lower end of the main pulley.
Secure the Machine
Use concrete that is one grade higher than the foundation for secondary grouting. Maintain for at least 7 days.
Install Lubrication Station
Fix the thin oil lubrication station on a flat concrete or steel structure. The top surface of the tank must be at least 300mm lower than the return oil port. Ensure lubrication connections are secure but not too tight. Install the top petrol tank vertically with in-out fluid ports at the bottom. The oil outlet should be at least 300mm higher than the bearing tube inlet. Fill the tank with 150-190L of L-FC-32 Bearing Oil or L-HL-32 Hydraulic Oil.
Tighten Bolts
Tighten all fastening bolts, clean the inside of the sand making machine for sale, and adjust the conveyor belt. The narrow V-belt should be tighter than a normal belt.
Use Bulk Material Cone
Use a bulk material cone when feeding both at the center and sides. Remove the cone if feeding only at the center. Adjust the cone height to control the flow and position of the material on the distribution plate.
Install Deironing Equipment
Install an effective deironing machine in the feeding system.
How To Maintain Sand Making Machine?
In the daily use of sand making machines, maintenance is crucial. Regular upkeep extends the equipment’s lifespan and ensures safety and efficiency. Ignoring maintenance can lead to breakdowns and higher repair costs. Therefore, every operator must follow the proper maintenance steps. Here are the key steps for daily maintenance:
- Assign Personnel: Ensure a trained operator with technical knowledge handles the equipment.
- Maintenance Rules: Develop and follow maintenance and safety protocols. Keep necessary tools, lubricants, and parts on hand.
- Fastening Check: Inspect and tighten fastening components every shift.
- Regular Inspections: Periodically stop the machine to check internal wear. Inspect wear-resistant rings, liners, guard plates, and impeller wear plates. Replace or repair worn parts immediately.
- Impeller Check: Inspect impeller fastening components every 7 days. Replace or repair worn parts as needed.
- Vortex Cavity Check: Check vortex cavity fastening and wear parts every half month. Address any issues immediately.
- Lubrication Station: Use L-FC-32 Bearing Oil or L-HL-32 Hydraulic Oil (150-190L). Change oil after the first 200 hours, then every 1000 hours. Clean the pipeline and replace damaged seals during oil changes.
- V-Belt Tension: Adjust the V-belt tension to ensure even force. Keep the unbalanced current of motors under 15A.
- Lubrication System Check: Regularly inspect the lubrication system and fix any issues immediately.
- Grease Bearings: When the machine is off, use the oil cup at the bottom of the bearing tube to add calcium-based grease to the seal ring.
- Bearing Tube Cleaning: Disassemble and clean the bearing tube after the first 1000 hours of operation. Refer to diagrams 11-3 and 11-4 for guidance.
How To Choose The Right Sand Making Machine?
How to choose a good sand making machine? Choosing the right sand making machine is essential for meeting local needs in Indonesia. Here are some key points to consider:
Understand Your Material
Identify the type of material you will process. Different sand making machine plants handle different materials better.
Capacity Requirements
Determine the amount of sand you need to produce daily. Choose a sand maker crusher that can meet your production goals.
Energy Efficiency
Look for mesin crusher pasir that consumes less power. Energy-efficient sand manufacturing machines reduce operational costs.
Quality of Output
Ensure the stone crusher sand making machine produces high-quality sand that meets industry standards.
Maintenance and Support
Choose a sand production plant that is easy to maintain. Check if the manufacturer offers good after-sales support.
Budget and Local Suppliers
Balance between quality and price. Consider mesin pemecah batu jadi pasir with local sand making machine suppliers for quicker parts replacement and service.
By focusing on these factors, you can select a quarry sand making machine that suits your specific needs in Indonesia.
AIMIX Workshop Overview
For more than 30 years of hard work, AIMIX has a large-scale production plant of 60,000 square meters. We have professional core production technology for rock cone crushers and have a complete factory system. The following picture is taken in our workshop.
Sand Making Machine FAQs
What is a machine-made sand production line?
- A machine-made sand production line involves:
- A series of crushing and screening processes to produce sand from rocks or other raw materials.
- It typically includes a jaw crusher, impact crusher, vibrating screen, and sand making machine.
- This setup ensures consistent quality and gradation of the sand, making it ideal for construction purposes.
What materials can VSI sand making machine crush?
- The VSI (Vertical Shaft Impact) sand making machine can crush a variety of materials including granite, basalt, limestone, and river pebbles.
- It is highly versatile and can handle hard, medium-hard, and soft materials, making it suitable for diverse applications in producing high-quality sand.
How to reduce the cost of sand making machine?
- To reduce the cost of a sand maker machine: you should know the sand making machine cost.
- Opt for energy-efficient models that consume less power.
- Perform regular maintenance to extend the mesin pembuat pasir’s lifespan and prevent costly breakdowns.
- Source parts and services locally to significantly cut down on transportation and import costs.
Reasons to invest in an Indonesia sand making machine
- Investing in a sand manufacturing plant in Indonesia offers several benefits.
- It ensures a steady supply of high-quality sand, which is crucial for construction projects.
- Local production reduces dependence on imported sand, lowering overall costs.
- Moreover, it supports the local economy and provides job opportunities.
What is a sand making machine used for?
- what is the machine that makes sand? A sand making machine is used to:
- Produce high-quality sand that meets the standards required for construction, road building, and various industrial applications.
- Transform raw materials like rocks and pebbles into fine sand.
- Essential for making concrete, mortar, and other construction materials.
What is an M Sand Crusher Machine?
- M Sand Crusher Machine is a specialized equipment designed to produce artificial sand, also known as machine-made sand.
- It processes rocks and river pebbles into high-quality sand suitable for construction purposes.
Why M Sand Manufacturing Machine Appears?
- The M Sand Manufacturing Machine appeared to produce high-quality artificial sand as a substitute for natural sand, addressing the shortage of natural sand and meeting the demands of the construction industry.
AIMIX Service in Indonesia
AIMIX is a top manufacturer of sand making machines in Indonesia. We provide high-quality equipment to meet your construction needs efficiently. Here are some services we provide for you in the following.
Pre-Sales Support
After-Sales Support
Installation & Training
- Professional Setup: Skilled technicians ensure correct installation.
- Comprehensive Training: Teach your team to operate and maintain the sand grinder machine.
Performance Monitoring
- Regular Inspections: Periodic checks to ensure optimal machine performance.
- Optimization Tips: Expert advice to improve efficiency and lifespan of the sand making crusher machine.
In Conclusion
If you are in the market for a sand making machine in Indonesia, AIMIX offers a wide range of high-quality sand making plants at competitive prices. As one of a leading sand making machine manufacturers from China, we pride ourselves on delivering robust and efficient machinery to customers worldwide. For the latest harga mesin penghancur batu menjadi pasir and expert advice, contact us today. Leave a message, and we’ll respond within 24 hours!