With the rapid development of the construction industry, efficient and convenient construction equipment has gradually become an important booster in engineering construction. The self-loading concrete mixer, a new equipment, streamlines tasks in construction projects with efficiency, flexibility, and easy operation. So, how does the self-loading concrete mixer work? This article will analyse what is the working principle of self loading concrete mixer in detail to help potential customers better understand this equipment and provide valuable reference when choosing construction equipment.
The Main Parts Of A Self-Loading Concrete Mixer
Before understanding the working principle of self loading concrete mixer, it is necessary to know its basic structure. Here are the main structures of the self loading concrete mixer in the following.
Loading system
The loading system is an important part of the self-loading concrete mixer, usually including the loading hopper, loading arm, hydraulic system, etc. The hydraulic system controls the loading arm, which can adjust the position flexibly and feed the raw materials such as sand, gravel, cement and so on into the mixing drum precisely.
Mixing system
Mixing system is the core part of self-loading concrete mixer. It mainly consists of mixing cylinder, mixing blades, driving device and so on. The mixing drum rotates under the driving device, while the mixing blades keep rolling and mixing inside the drum, so that the concrete raw materials are evenly mixed to reach the predefined quality standard.
Travelling system
The travelling system includes chassis, wheels, drive shafts, etc., which gives the self loading mixer truck flexible mobility and enables it to travel freely in the construction site and complete the whole process of feeding, mixing, transporting and unloading conveniently and quickly.
Discharge system
The unloading system consists of unloading hopper, unloading door and hydraulic system. Through the control of hydraulic system, the unloading gate can be opened and closed precisely, and the mixed concrete can be unloaded to the designated position quickly and evenly to ensure the construction quality.
After understanding the basic structure of mixer beton self loading, we will discuss its specific working principal of self loading concrete mixers in depth.
1. Loading: precise loading
Firstly, the primary task of a self-loading concrete mixer is to load raw materials such as cement, sand and gravel into the mixing tank. Self-loading concrete mixer is equipped with front loader. The hopper, loading arm and hydraulic system work together to enable raw materials such as cement, sand and gravel to be loaded quickly and accurately into the mixing tank. This loader usually features a rotatable bucket unit that flexibly grabs the material from the ground and then efficiently dumps it into the mixing tank. This process is not only fast, but also precise, laying a solid foundation for the subsequent mixing work.
And it is this precise loading process that provides a reliable guarantee for subsequent concrete mixing and conveying.
2. Measuring: precision guarantee
While the materials are being loaded, the self-loading concrete mixer carries out precise measurement of raw materials such as cement, sand, stone and water through electronic or mechanical measuring equipment. This metering ensures the accuracy of concrete proportioning, thus guaranteeing the quality and stability of concrete. Through advanced metering technology, the mixer is able to ensure that each raw material is accurately input according to the proportion, which provides a reliable guarantee for the quality of the final concrete.
Therefore, in the mixing process, each raw material can perform its best to ensure concrete strength and uniformity.
3. Mixing: homogeneous mixing
The mixer is equipped with a rotating mixing drum with spiral mixing blades inside the drum. When the drum starts to rotate, the mixing blades roll the material up and down inside the drum, achieving a fast and homogeneous mix. This process usually takes several minutes until the mix achieves the desired homogeneity. Through the efficient mixing process, the self loading concrete mixer truck is able to ensure the homogeneity and stability of the concrete and meet the demand for concrete quality in different projects.
Therefore, self-loading concrete mixers offer a dependable concrete supply for projects, big or small.
4. Conveying: efficient transport
The mixed concrete can go directly to the construction site through the discharge chute at the end of the mixer. In some models, the self loading mixer is also equipped with a conveying pump. The self loading concrete mixer with pump can convey the concrete to a certain height and distance to meet different construction requirements. This efficient conveying method not only saves manpower and time costs, but also ensures the quality and stability of concrete.
Therefore,efficiently conveying a self-loading concrete mixer in engineering construction can boost efficiency and reduce the construction period.
5. Control system: precise monitoring
A centralised control system controls and monitors the whole loading, measuring, mixing and conveying process. The operator can operate through the operation panel inside the vehicle or remotely by using the remote control equipment to ensure the accuracy and safety of the operation. This advanced control system not only enhances the convenience of operation, but also ensures the safety and stability of the construction process.
Through the close connection of the above five links, you can know how a self loading concrete mixer works. The self-loading concrete mixer realises fully automatic operation from raw material loading to concrete unloading, which greatly improves the construction efficiency and concrete quality. Here is the video about how does a self loading concrete mixer work YouTube.
Advantages of A Self Loading Concrete Mixer
High efficiency
The self loader mixer combines all concrete production processes in one, improving working efficiency by automating the entire working principle and process of self-loading mixer. Self loading mixers reduce work time and labor costs compared to traditional concrete production methods.
Flexibility
The self-loading concrete mixer can freely move on construction sites and handle different terrains and environments. The self loading cement mixer for sale is versatile in handling small urban or rugged mountain construction sites.
Quality Control
The automated system enhances concrete quality by ensuring accurate mixing and uniform proportions. The self loading transit mixer has an automatic dosing system to control raw material amounts accurately, preventing manual errors.
Convenience
The self loading concrete mixer for sale is easy to operate, reducing the need to rely on professional operators. Concrete self loader comes with advanced control systems, requiring only basic training for operators, lowering the usage threshold.
Considering these benefits, let’s explore applications of self concrete mixer in various construction scenarios.
What is the Application of the Self Loading Concrete Mixer?
Self-loading concrete mixers have a wide range of applications in real projects. Below are a few typical applications showing the superior performance of self loader concrete mixers in different construction environments.
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Urban Construction
In urban construction, the construction site is usually small and difficult for traditional large concrete mixing equipment to enter. The flexibility of the self loading mobile concrete mixer makes it ideal for urban construction. Efficiently navigating narrow streets and job sites, it speeds up concrete production and transport, enhancing construction efficiency.
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Road Construction
The self propelled concrete mixer generates and unloads concrete on-site, preventing quality issues from transporting concrete over long distances. At the same time, the concrete self loader can handle different road types with its adaptable traveling system.
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Rural Construction
The self loading concrete mixer truck in rural infrastructure construction is both flexible and efficient, easily navigating complex terrain to ensure smooth construction. Its versatility and dependability of the self mixer make it a crucial asset for efficiently completing projects, ensuring effectiveness in achieving goals.
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Water Conservancy Project
Water conservancy projects are often in challenging terrain, where concrete self loading mixers excel due to their strong adaptability. The automated operation and mixing ensure concrete quality, aiding in successful water conservancy project completion.
The self loading transit mixer demonstrates excellent adaptability and efficiency in various construction environments, as shown in the examples.
In Conclusion
All in all, the self-loading concrete mixer is essential in modern construction due to high efficiency, convenience, and automation. How does self loading concrete mixer work? Through the introduction of this article, AIMIX believes you have a deeper understanding of its working principle of Self loading concrete mixer truck. For cost reduction, efficiency improvement, and enhanced competitiveness in construction, choose a self loading mobile mixer. Contact AIMIX today to learn more about types of self loading concrete mixers and start a new chapter of efficient construction!
