The construction of East Java’s largest cigarette factory in Lamongan has pushed many contractors to rethink how they secure concrete supply. When a project lasts two years and must run under a tight government schedule, every day of delay matters. In this post, we share how two AJ-60 stationary concrete batching plants supported a major industrial facility, and why the client finally chose us after comparing many local suppliers.
Project Background: Why the Client Needed Stable and Reliable Supply
The Lamongan cigarette factory project spans two years and ranks among the largest industrial construction works in East Java. Supported by a government plan, the project includes large foundations, structural frames, warehouse slabs, and utility zones. In such a complex project, any interruption in concrete supply could delay the entire chain of subcontractors.
To meet these demands, the client needed concrete batching equipment that could:
- Run daily without long startup times
- Operate steadily without unexpected shutdowns
- Require minimal maintenance
Many local suppliers offered basic machines, but they fell short in key areas:
- Automation features were limited
- Equipment configuration did not match project requirements
- After-sales service was insufficient for long-term support
As the contractor explained, “We needed something that runs steadily, is easy to control, and is backed by a responsive support team.” These challenges led the client to evaluate AIMIX Indonesia as a potential supplier, looking for reliability, advanced features, and strong local support.
Why the Client Chose AIMIX After Comparing Local Suppliers
The client compared several local suppliers first. This was natural because local brands offered faster communication and cheaper logistics. Yet, the contractor eventually realized that the configuration gap was too large. As project pressure increased, reliability mattered more than initial price. At this point, AIMIX stood out for three reasons:
Stronger configuration that matched real working conditions
Unlike local suppliers that mainly offered basic controls, AIMIX provided a fully integrated control system, IOT monitoring, and a more robust mixing setup. The contractor felt these features would help them avoid downtime and maintain consistent productivity.
AIMIX Indonesia’s local engineering support
Since the project required fast installation and on-site guidance, the client valued AIMIX’s Indonesia-based service team. Having local engineers ready to support installation and training removed many worries.
On-time delivery during a rain-heavy installation period
Lamongan experienced frequent rainfall in September. Even so, AIMIX delivered both AJ-60 plants on schedule and completed the first plant installation within about 40 days. The second plant will be installed early next year. The contractor appreciated the discipline and speed under difficult weather conditions.
Because of these advantages, the client decided to use two AJ-60 stationary concrete batching plants for their government-backed cigarette factory construction.
How the 60cbm Concrete Batching Plant Ensured a Continuous Supply
Once the first AJ-60 concrete mixing plant began operating, the client noticed immediate improvements in supply stability. Concrete arrived on time. Work did not pause. Communication between batching plant operators and site supervisors became smoother. To understand why, we need to look at the AJ-60 concrete mixing plant’s system design.
1. Integrated Control System for Fast Operation and Fewer Mistakes
The AJ-60 uses an integrated control system that reduces startup preparation time by over 30%. Operators switch between touch-screen PLC and physical buttons based on preference, which reduces the chance of operational mistakes by about 50%. This is important for a two-year project where different teams may operate the plant across the construction period.
As a result, the client kept production consistent even during high-volume days.
2. IOT Remote Monitoring for Predictive Maintenance
The Lamongan project needed steady output, so unexpected breakdowns were unacceptable. AIMIX’s IOT system helped the contractor avoid this problem. The remote dashboard monitored key parameters such as motor temperature, vibration, and current. When any reading became abnormal, the system issued alerts and generated a diagnostic report.
This reduced fault risk by about 40%, cut maintenance cost by roughly 25%, and extended equipment life by over 15%. For a long-term project, these numbers translate into real savings.
3. Accurate Feeding System for Better Production Flow
The AJ-60 improved material consistency by using remote-controlled and auto-calibrated feeding. Operators could adjust feeding speed through a mobile terminal. The system also warned them when material levels were low.
This improved production continuity by nearly 20%. In addition, raw material waste dropped by at least 10% because the plant only fed the correct amount needed for each batch.
4. Flexible Mixer Options for Different Construction Needs
The Lamongan factory project required both structural concrete and flatwork concrete. Therefore, the contractor appreciated the AJ-60’s flexible mixer design. The plant uses a JS1000 double-shaft mixer with an output of 1 m³ per batch and a 60-second mixing cycle.
For future work, the client may also choose vertical-shaft designs when finer aggregate mixing becomes necessary.
AJ-60 Stationary Batching Plant Performance Specifications
Below are the key technical parameters of the AJ-60 ready mix concrete plant that supported the project:
| Model(Belt Type) | AJ-60 |
|---|---|
| Theoretical Productivity (m³/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Max.Aggregate Size (mm) | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 4×7 |
| Kind of Aggregate | 3/4/2002 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
These specifications gave the contractor enough capacity to cover continuous daily supply for large foundation pours and structural concrete works in the cigarette factory project.
The Installation Journey: Overcoming Rain and Tight Deadlines
In September, AIMIX deployed its Indonesian engineering team to Lamongan to install the AJ-60 batching plant. The project faced frequent heavy rainfall, which occasionally slowed progress. Despite these challenges, the engineers maintained steady workflow and ensured each step was carefully coordinated.
The installation process included:
- Foundation preparation
- Steel support assembly
- Silo installation
- Control room setup
Thanks to efficient planning and on-site expertise, the first AJ-60 rmc plant was fully installed in approximately 40 days. Commissioning and operator training were completed smoothly, allowing production to start without delays.
The contractor praised both the installation quality and the practical training sessions, which quickly built operator confidence. Due to this successful experience, the client decided to schedule the second AJ-60 installation for early next year.
What This Means for Contractors Working on Long-Term Industrial Projects
If you run government or industrial projects like the Lamongan cigarette factory, stability, after-sales support, and real working efficiency matter more than anything else. Local suppliers may offer simplicity, but complex projects require stronger systems, faster troubleshooting, and reliable performance.
The success of the AJ-60 in this project shows that a well-equipped batching plant reduces time loss, improves coordination among teams, and helps you keep your commitments to the project owner.
Partner With AIMIX Indonesia for Your Next Project
If you work on long-duration construction projects or government-backed infrastructure, you know how important stable supply and responsive support are. Whether you build factories, bridges, or commercial complexes, we can help you choose the right solution based on actual working conditions, not theory. Feel free to reach out and discuss your project. AIMIX Indonesia is ready to support your next construction challenge.
