We Help You Build Your Mobile Batching Plant Indonesia with Free Solutions
Free Custom Solutions based on your site and project scale
Highly Mobile Design — relocate easily from site to site
Full-System Efficiency from feeding to batching, saving time & labor
AJSY Compact Mobile Batching Plant – Compact Size, Massive Output
30% More Mixing Capacity with upgraded twin-shaft system
1-Person Operation via smart wireless remote control
50% Faster Feeding with single-belt system & <1% weighing error
Ready Stock & Fast Delivery & Local Support in Indonesia
In-Stock Units in Jabodetabek, Surabaya & Medan — no import delays
Local Service Teams for installation, training & troubleshooting
Quick After-Sales Support — in Bahasa & English, always responsive
Mobile concrete batching plant is a flexible and efficient solution for on-site concrete mixing—perfect for Indonesia’s remote areas and shifting job sites. With fast installation, easy transport, and reduced labor needs, mobile batch plant solves common challenges faced by local contractors. Let’s find the right concrete mixing solution for your next project.
Capacity: 25m³/h-120m³/h
Efficiency and Flexibility
Cost-effective and Easy TransportOur Mobile Batch Plants Are Trusted by Contractors Across Worldwide
From Java to Papua, and from Indonesia to the world, our mobile concrete batching plants for sale have helped contractors complete their projects faster and easier. With strong performance, quick setup, and reliable support, AIMIX has become a trusted partner in Southeast Asia and beyond. See our mobile type batching plants performs on sites below.
For Warehouse Construction
AJZY50 Drum Type Mobile Batching Plant in Bali, Indonesia
- Location: in Bali, Indonesia
- Concrete Output: 50m³/h
- Mixer: JZM1500(1.5m3)Drum Type
- Aggregate Bins Capacity: 3bins x5 m³
- Control: Semi Auto with Control Panel
- Project: for Corporation Warehouse Construction
- Customer Feedback: “I wanted to build a warehouse in Bali but had no equipment or experience. AIMIX gave me a drum type on site batching plant and full support—from installation to training. Thanks to them, my concrete production runs smoothly.”
For House Construction
AJSY50 On-Site Mobile Batching Plant in Dili, East Timor, Indonesia
- Location: in Dili, East Timor, Indonesia
- Concrete Output: 50m³/h
- Mixer: JS1000 (1 m3)Twin Shaft Concrete Mixer
- Aggregate Bins Capacity: 2×5 m³
- Control: Manual/Fully automatic control
- Project: Supplying concrete for seawall defense project
- Customer Feedback: “As a first-time user of the 50cbm mobile concrete plant in Dili, the fast setup and easy operation helped me produce quality concrete smoothly and finish the house construction on time.”
For Seaside Construction
AJY35 On-Site Mobile Batching Plant in Lahad Datu, Malaysia
- Location: in Lahad Datu, Malaysia
- Concrete Output: 35m³/h
- Mixer: JS750 (0.75m3)Twin Shaft Concrete Mixer
- Aggregate Bins Capacity: 4×4 m³
- Mixing Cycle Period: 72s
- Project: Supplying concrete for seawall defense project
- Customer Feedback: “I managed to build during the tide gaps using AIMIX’s 35cbm mini mobile concrete batching plant. Their quick setup and training helped me get it right from day one. We completed the seawall defense project on time, even without prior experience.”
For Road and Bridge Construction
AJSY35 Compact Mobile Batching Plant in Kuala Lumpur, Malaysia
- Location: in Kuala Lumpur, Malaysia
- Concrete Output: 35m³/h
- Mixer: JS750 (0.75m3)Twin Shaft Concrete Mixer
- Aggregate Bins Capacity: 2×3.5 m³
- Control: Manual/Fully automatic control
- Project: Bridge construction and road base laying
- Customer Feedback: “We had tight deadlines and scattered work sites. AIMIX’s AJSY-35 concrete mobile batch plant was installed and running in just 10 days. It kept concrete flowing non-stop — exactly what we needed.”
Inspired by these real batch plant project results? Let’s take a closer look at the mobile concrete batching plant options that could be the perfect fit for your next project.
Types of Mobile Concrete Batching Plants for Different Project Needs
In Indonesia, job sites vary—some are in cities like Jakarta, others in remote areas like Papua. To meet these needs, we offer 3 types of concrete mobile batch plants: the AJSY Compact Type for tight or remote sites, the AJY Standard Type for flexible and high-output use, and the AJZY Drum Type for simple, cost-saving operations. Let’s take a closer look at each type.
AJY Standard Mobile Concrete Plant – Fast to Move, Built for High-Volume Work
Need a mobile batching plant that handles more concrete and adapts to bigger sites? The AJY Series is made for fast relocation and full automation—perfect for roadwork, bridges, and large construction in Indonesia. Let’s take a look at its key features that save both time and cost.
Characteristics of Mobile Batching Plant for Sale
- Models Available: AJY25, AJY35, AJY50, AJY75, AJY100,etc.
- Capacity: 25-120 m³/h
- Installation Period: 3-7 days
- Aggregate Bin Capacity: 4x4m³ – 4x8m³
- Mixing Cycle Period: 72s
Key Features of AJY Series Mobile Batching Plant
- Easy Site Transfer: Move between projects with less time and lower cost.
- Fast Dismantling in 0.5 Day: Full relocation completed within 1 day.
- Mobile on Tire Chassis: Mounted on wheels for smooth and safe transport.
- Simple Foundation: Only basic concrete foundation required—no deep work.
- Fully Automatic Control: Smart system for stable and efficient operation.
- Ideal for Large Sites: More capacity, suitable for bigger jobs with space.
AJSY Compact Type Mobile Batching Plant – Small Size, Big Power
Need a mobile concrete plant for sale that’s easy to move, quick to install, and simple to operate? The AJSY35 small mobile concrete batching plant is made for Indonesia’s real construction needs—from crowded cities to remote villages. Let’s check out key features of the mini batch plant that help you mix smarter, faster, and with less cost.
Characteristics of Compact Small Mobile Batching Plant
- Models Available: AJSY35, AJSY50
- Capacity: 35-50 m³/h
- Installation Period: 0.5 day
- Maximum Aggregate Size: 80/60 mm
- Product: low-collapse, dry-hard, plastic, lightweight concrete and mortar
Key Features of AJSY Series Mobile Mixing Plant
- 30%+ Mixing Capacity: Twin-shaft mixer with upgraded design for higher output.
- Operated by 1 Person Only: Smart wireless remote cuts labor, simplifies work.
- 50% Faster Material Feeding: Single belt system improves speed and saves time.
- ±1% Weighing Accuracy: Cement and water precisely measured for better quality.
- Plug & Play Setup: Pre-installed cables and connectors—just add power.
- Move Without Disassembly: Tire and jack-leg system for quick relocation on-site.
AJZY Drum Type Mobile Batching Plant
The AJZY Drum Type is an economical and reliable option for concrete production, equipped with a reversible drum mixer that ensures smooth mixing and discharge. Its simple design and mobility make it a practical choice for medium-sized projects across Indonesia. Let’s learn more about the mobile type small concrete batching plant.
Characteristics of Drum Mobile Batching Plant
- Models Available: AJZY35, AJZY50, AJZY60
- Capacity: 35-60 m³/h
- Installation Period: 1-2 days
- Mixing Period: 40s
- Mixer Type: Reversible drum mixer (JZM750-JZM1500)
Key Features
- For Small Jobsites: Low cost, highly mobile suits C10–C30 house & road work.
- No Foundation Needed: No concrete base, ready to work anytime, anywhere.
- C10–C60 Mixing: Twin-shaft drum handles a wider concrete grade range.
- Flexible Control Options: Auto, semi, or manual control — easy and efficient.
- 50% Cheaper to Ship: Modular cement silo saves transport and setup costs.
- Smart Sensor Upgrade: Add slump, moisture, and temperature sensors anytime.
Looking for a More Flexible Option for Small Jobs?
Not every job needs a full batching plant. For small or remote sites in Kalimantan, Sulawesi, or Papua, a self-loading concrete mixer with a capacity of 7.2–26 m³/h can be a smart alternative to mini mobile batching plant. Self loading mixer loads, mixes, and pours concrete automatically—no setup, no extra crew. If your daily concrete need is under 25 m³, this could save you time, labor, and logistics costs. Ask us if it suits your project!
AS Series Self Loading Mixer Alternative to Small Mobile Concrete Batch Plant
Characteristics of Self Loading Mixer
- Models Available: AS-1.2, AS-1.8, AS-2.6, AS-3.5, AS-4.5, AS-5.5, AS-6.5
- Mixing tank capacity: 1.2m³ -6.5m³
- Concrete Output: 4.8-26 m³/h
- Weighing Method: Automatic hydraulic weighing system
- In Stock: Stocked in warehouses in Indonesia
Key Features
- Typical Applications: for village roads, house building, and remote sites.
- Easy Operation: 1 person can operate in 10 mins learning, reducing labor costs.
- High Accuracy: Weighing error below 2% ensures precise batching.
- Smart Touchscreen: 13.5″ HD display, simple like using a smartphone.
- Flexible Recipes: Supports multiple concrete mix formulas easily.
- Compact & Mobile: Easy to move and set up on scattered construction sites.
What is the Mobile Concrete Batching Plant Price?
Looking for an efficient batching solution in Indonesia? Mobile concrete batching plant prices generally range from $30,000 to $120,000, depending on capacity (25–120 m³/h) and features like automation, mixer type, and mobility. For the best harga batching plant mobile, contact us now for a customized quote that fits your project and budget.
What Factors Affect the Mobile Batching Plant Price in Indonesia?
When buying a mobile concrete batching plant in Jakarta, Surabaya, or even remote areas like Papua or Kalimantan, many customers ask: “Why do prices vary so much?” It’s not just about the brand — several key factors affect the total cost. Here’s a practical guide to help Indonesian contractors understand what really drives the mobile concrete plant price:
Production Capacity — “Bigger Needs, Higher Cost”
- The first thing that affects harga batching plant portable is how much concrete you need per hour.
- Small-scale projects (e.g. housing in Jogja): AJY-25 (25m³/h), low cost and easy to move.
- Medium to large infrastructure (e.g. toll road in Sumatra): AJY-60 / AJY-75, higher cost but more efficient.
- 📌 The higher the output, the more materials, structure, and motors involved — and that means higher price.
Type of Mixer — “Choose the Core of Your Plant Wisely”
- The concrete mixer is the heart of your portable concrete plants. There are mainly two types:
- Twin-shaft mixer: Standard, fast, reliable — most popular in Indonesia.
- Planetary mixer: Better for special concrete (e.g., precast), but more expensive.
- 🛠️ If your project needs consistent strength and workability, don’t cut corners on the mixer.
Automation Level — “Manual or Automatic?”
- Do you want a basic manual control panel, or a fully automated PLC system with a touchscreen?
- Manual/semi-auto: Lower price, good for rural use.
- Full automation: Higher upfront cost, but saves labor, improves accuracy, and is preferred for cities or government jobs.
Included Parts — “Basic Price or Full Set?”
- Some suppliers show you only the base price. But ask yourself:
- Does it include the cement silo?
- Is there a screw conveyor, additive system, or water chiller (essential in hot regions)?
- What about installation and spare parts?
- ✅ A complete setup may cost more at first, but helps you run smoother and avoid delays.
Brand & Support — “Cheap Isn’t Always Safe”
- Choosing a cheaper unknown brand might save money short-term — but what happens if it breaks?
- Trusted concrete batching plant suppliers like AIMIX Indonesia offer:
- Quality control & CE/ISO certifications
- Quick delivery from overseas or local ports
- Installation & training, even in remote areas
- After-sales support & spare parts guarantee
- 🤝 A reliable partner is part of the batching plant price — and the value.
How to Choose the Right Mobile Concrete Batching Plant in Indonesia?
Choosing the right mobile batching plant can make all the difference for your projects in Indonesia. Whether you’re working on small housing developments in Java or large infrastructure in Kalimantan, selecting a ready mix concrete plant that fits your project size, site conditions, and budget will save time and money. Let’s explore how to find the best solution.
| What You Care About | What You Often Experience in Indonesia | Recommended Model(s) | Why It Fits Your Needs |
|---|---|---|---|
| Project Size & Daily Output | Small to medium jobs in cities or rural areas, needing steady concrete supply | AJY25 & AJSY35 perfect for housing and local roads; AJY50–100 for bigger infrastructure | Right-sized plant helps avoid extra costs and delays |
| Easy Move & Quick Setup | Frequent project moves across islands or urban sites, limited space for installation | AJSY35 Compact and AJY tire-mounted plants move fast and require little setup time | Saves money on transport and downtime between sites |
| Simple Operation & Fewer Workers | Labor costs rising; operators may have limited technical skills | AJSY35 wireless remote control reduces operator needs; AJY semi-auto control suits local teams | Keeps running smooth with less staff and less training |
| Concrete Quality in Tropical Climate | Hot and humid weather affects concrete strength and consistency | AJZY Drum type is cost-effective for standard concrete; AJY and AJSY ensure strong, stable mixes | Guarantees quality even in tough Indonesian weather |
| Local Service & Spare Parts | Worried about slow repairs or hard-to-get parts in remote areas | AIMIX Indonesia offers fast local support, training, and spare parts supply | Minimizes downtime and keeps projects on track |
| Budget Control & Value for Money | Need reliable equipment without overspending | AJZY Drum type is budget-friendly; AJSY35 offers best value; AJY suits growing projects | Smart investment brings steady returns and growth potential |
Want the best mobile batching plant for your project? Contact us now for tailored advice and local support. AIMIX helps keep your concrete production smooth and reliable.
Trusted Support for Your Mobile Concrete Batching Plant in Indonesia
As a trusted mobile concrete batching plant manufacturer, PT. AIMIX GROUP INDONESIA has supplied thousands of mobile batch plants and construction machines across Indonesia — from Jakarta, Surabaya, Bandung to remote areas like Papua, Ambon, and Sabang. We are dedicated to providing full local support to ensure your project runs smoothly.
Delivery & Customs Handling
We manage entire shipping process, including customs clearance and transportation, to guarantee your mobile batch plant arrives on time and ready for use — no hassle, no delays.
Installation & Operator Training
Our professional team handles on-site installation and offers hands-on training for your operators. This ensures safe, efficient operation tailored to local working conditions.
Maintenance & Spare Parts
With local warehouses stocked with spare parts, we minimize downtime and keep your plant performing at its best. We provide lifetime maintenance to protect your investment.
Warranty & Ongoing Support
Enjoy a one-year free warranty along with ongoing technical assistance. Our experts conduct regular site visits to help maintain your plant’s long-term efficiency and productivity.
More Real Project Photos — Mobile Batch Plants at Work Globally
Still wondering if a mobile concrete batching plant fits your site? You’re not alone. To help you picture it better, we’ve collected real photos from AIMIX customers across Indonesia, Southeast Asia, Africa, and beyond. Explore the gallery below to get a feel for what your own site could look like.
AJSY35 Mobile Concrete Plant for House Construction in Papua New Guinea
AJY-25 Mobile Batch Plant Concrete in Tanzania for Building A Road
AJY-35 Portable Batch Plant in Uzbekistan for Building Bridge
AJY-35 Mobile Batch Plant in Uzbekistan for Building Hospital
AJY-60 Mobile Batch Plant in the Philippines for Roading Paving Construction
AJSY35 mobile batch plant for Bridge and Road Project in Malaysia
AJSY35 mobile concrete batch plant in Nigeria
AJY35 mobile batching plant for warehouse building in Malaysia
AJY35 mobile concrete mixing plant in the Philippines
AJY60 portable batching plant concrete in Kazakhstan
Mobile Concrete Batching Plant with CE Certificate – Quality You Can Trust
All our mobile concrete batching plants—no matter the model—come with CE certificates and full quality inspection reports. From small jobs to large infrastructure work, our mobile batch plant concrete
is already running smoothly across Java, Kalimantan, Sulawesi, and more. We test every unit before shipping—you get a machine that’s ready to work, not to worry. Need proof? We’ll gladly show you certificates in the following.
Why Mobile Batching Plant Are Essential in Indonesia’s Ready Mix Concrete Market?
As Indonesia’s ready mix concrete market is projected to reach 162.4 million cubic meters by 2030 with a steady 7.03% CAGR, industry players are seeking flexible and efficient production solutions. Mobile batching plants offer a portable, cost-effective way to meet Indonesia’s diverse regional demands and booming infrastructure projects, making them an increasingly attractive investment.(Source: Mordor Intelligence)
Matching Indonesia’s Infrastructure-Driven Demand
- Patimban Port (2020–2027)
- Terminal 4 of Soekarno-Hatta International Airport
- Kayan Hydro Power Plant
These mega projects are often spread across remote or undeveloped areas, making on-site concrete production with mobile batch plants a strategic advantage. Mobile batching plants reduce delivery delays, transportation costs, and material waste—offering the consistent concrete supply required for such time-sensitive, high-volume projects.
Flexible Fit for Indonesia’s Fragmented and Regionalized Market
This creates an ideal landscape for mobile batching solutions:
- Enter new markets without needing to build large-scale stationary batching plants.
- Set up temporarily near project locations to meet immediate demand.
- Serve multiple project sites by relocating the concrete batching plant mobile after completion.
- For mid-sized contractors or regional developers, mobile concret plants lower entry barriers and improve responsiveness in a competitive landscape.
Supporting Indonesia’s Green Construction Goals
- 1 million green homes by 2030
- 100% carbon-free residential buildings by 2050
- An estimated USD 322.8 billion needed for climate-resilient infrastructure by 2030
Portable concrete batching plants for sale can support these goals by:
- Reducing CO₂ emissions through minimized transport and optimized batching.
- Allowing just-in-time production, lowering waste from over-mixing.
- Integrating eco-friendly features (e.g., recycled water, low-emission motors).
- For developers involved in green housing, renewable energy facilities, or eco-resorts, a mobile batching plant helps fulfill both operational and environmental criteria.
Ideal for Commercial, Industrial & Infrastructure Applications
Mobile concrete mixing plants meet the needs of these fast-evolving segments:
- Provide on-site or near-site concrete supply for remote or large projects
- Adapt to mixed-use construction, whether commercial buildings or energy plants
- Reduce logistics complexity and cost, especially in non-urban zones
- Their versatility supports various mixing types (e.g., transit mixed, shrink mixed, or even central mixed) and can be customized depending on project specifications.
Cost-Effective, Scalable, and Fast to Deploy
- Quick installation (often within days)
- Lower initial capital investment
- Minimal land preparation or permits
- Modular capacity expansion
This is especially beneficial in Indonesia where land acquisition and permitting can delay fixed-plant deployment. Concrete batching plant mobile is ideal for short-term, high-output projects, such as toll road sections, bridge projects, or port extensions.
Operational Independence and Long-Term Value
- Achieve greater control over quality and production timelines
- Avoid reliance on third-party supply chains
- Offer complete concrete solutions to end clients (from mix design to delivery)
- For new entrants or SMEs, this operational independence is key to building credibility, reducing costs, and winning repeat business.
Final Takeaway: A Strategic Tool for Decentralized Growth
- Respond faster to demand
- Reduce costs and environmental impact
- Expand into underserved regions
- Differentiate your services in a competitive market
- In a country as geographically and economically diverse as Indonesia, the concrete mobile batching plant is not just equipment — it’s a growth strategy.
Looking to set up a mobile batching plant in Indonesia? We provide customized configurations, on-site setup support, and local after-sales service to ensure smooth operations from day one. Contact us for expert guidance and project-specific solutions.
Main Components of Mobile Concrete Batching Plant (AJY Series)
Understanding what’s inside helps you use it better. Our AJY Series mobile batching plants are designed for fast setup, stable performance, and easy maintenance—even in challenging Indonesian terrains. Here’s what makes the mobile wet mix plant work:
Batching System:Automatically stores and discharges multiple-sized aggregates with reliable accuracy for consistent concrete quality.
Aggregate Weighing:Equipped with digital load cells to measure sand and stone precisely, improving mix strength and reducing waste.
Belt Conveyor:Durable belt system efficiently transfers weighed aggregates to the mixer with minimal loss and smooth flow.
Twin Shaft Mixer:Fast and uniform mixing of all materials; handles stiff, wet, and standard concrete—ideal for roads, bridges, and housing.
Screw Conveyor:Sealed and motor-driven, it delivers cement powder cleanly from silo to mixer without manual handling or dust.
Cement Silo:Stores bulk cement safely in bolted or welded silos; sizes can be customized to site conditions and transport limits.
Control System:PLC-based intelligent system allows one operator to manage batching, mixing, and error detection in real time.
How Does A Mobile Concrete Batching Plant Work? – Working Principle
How does a mobile batch plant work? A mobile concrete batching plant is designed to efficiently produce high-quality concrete directly on-site, with a streamlined process that ensures accuracy, speed, and flexibility. Want to learn more about how does a concrete batching plant work? Let’s delve into it together!
Material Storage: Neatly Separated, Always Ready
Cement is stored in a sealed cement hopper, typically with a capacity of around 1.5m³, to prevent moisture intrusion. It’s moved by a screw conveyor into a weighing bin before mixing.
Aggregates like sand and gravel are stored in independent bins. These materials are weighed separately using a precision weighing system before they’re conveyed to the mixing unit. This separation ensures consistent mix ratios and top-tier concrete quality.
Accurate Weighing & Smart Metering
Every ingredient matters in concrete. The jual batching plant portable uses dedicated scales for cement and each aggregate type, avoiding any cross-contamination or measurement errors.
Water and chemical additives are metered using a time-based system or flow meter, ensuring the mix’s fluidity and strength match the design needs. No guesswork—just accurate dosing for reliable results.
Mixing: The Heart of the Plant
All materials flow into a twin-shaft compulsory mixer—the powerhouse of the portable batch plants for sale. This robust mixer blends cement, aggregates, water, and admixtures thoroughly and quickly, delivering a consistent, high-quality concrete mix.
Whether you’re working on pavement, housing, or bridges, this mixing process ensures uniformity in every batch.
Control System: Fully Automated, Easy to Use
Running a portable concrete batch plant for sale is as simple as tapping on a screen. The central control system features a user-friendly interface that lets operators input mix recipes, track performance, and adjust ratios in real-time.
You can switch between manual and automatic modes, offering full flexibility. It’s smart batching made simple.
Mobile Setup: Move It, Mix It, Anywhere
One of the biggest advantages? Mobility. The entire batching plant portable is mounted on a wheeled chassis and equipped with lifting legs. That means no foundation needed—just park, level, and start batching.
This makes portable concrete batch plants for sale perfect for temporary projects, roadworks, remote sites, or rapid urban builds.
Discharge & Delivery: Fast and Flexible
Once mixing is complete, the concrete is discharged either into transit mixers or directly on-site, depending on your project setup. The discharge process is fast and clean, reducing downtime and increasing output.
This efficiency makes mobile plants a favorite for high-demand projects where timing is everything.
How to Install the Mobile Concrete Batching Plant?
Just received your AIMIX mobile batching plant and wondering how to get it running fast? Don’t worry—installation is quick and simple. Many Indonesian clients ask, “How do I set up a mobile concrete batching plant?” This guide gives you a clear step-by-step overview to help you install and start producing concrete in no time, even in remote or shifting job sites.
Installing the Lifting Legs
- Upon receiving the mobile plant concrete, the first task is to assemble the lifting legs. It comes with five mechanical lifting legs, which needs to be attached to the right positions on the chassis.
- Two of the legs are positioned on each side of the mobile batch plant concrete, and the remaining one is located at the towing device (front).
- Due to the weight of the equipment (approximately 8.5 tons), it is recommended to use an appropriate crane for lifting and stabilizing the mobile concrete plants for sale.
- Once the mobile batch plant for sale is securely in place, you can proceed with installing the lifting legs one by one to ensure stable support for the entire structure.
Assembling the Trailer Axles and Tires
- After securing the lifting legs, the next step is to assemble the trailer axles and tires. Begin by positioning the trailer axles into the corresponding locations on the chassis.
- Once this is done, install the tires and tighten the bolts securely. Additionally, don’t forget to install the mudguards to protect the tires from dirt and debris during operation.
Setting Up the Cement Weighing Hopper
- The cement weighing hopper needs to be installed above the concrete mixer. Start by attaching the cement weighing frame in its designated position.
- Once the frame is in place, lift and position the cement silo weighing hopper, ensuring the sensor and vibration motor connections are made using quick-connect fittings. Next, assemble the simple cement silo according to the instructions.
- Finally, the cement screw conveyor should be installed to connect the silo with the weighing hopper, completing the setup of the cement handling system.
Electrical and Plumbing Connections
- Before shipping, the electrical wiring and water/additive pipelines are pre-installed.
- Therefore, once the mechanical components are assembled, the next step is to complete the final wiring connections.
- This includes making sure the power supply is connected correctly, as well as confirming the water and additive pipes are in place. Once everything is connected, you can proceed to test the system.
Preparing the Pumps
- The water pump and additive pump must be prepared for the first use.
- This involves filling both pumps with their respective substances—water for the water pump and additives for the additive pump.
- Place the intake valves into the water tank and additive container, ensuring they are properly positioned.
Conducting the Trial Run
- With mobile concrete batch plant for sale fully assembled and connected, the next step is to perform a trial run. Begin by turning on the power supply and switching to manual mode.
- Use the control panel to test each motor and check its functionality. Ensure that the concrete mixer, belt conveyor, and screw conveyor motors rotate in the correct direction.
- Also, inspect the mixer blades for proper clearance from the lining plate. Next, start the air compressor and monitor the pressure gauge to confirm it reaches the required pressure.
- Additionally, test the mixer door and the cement weighing butterfly valve to ensure smooth operation.
Reference Flow Rates
- The water pump has a reference flow rate of 14.2 KG/S, while the additive pump’s flow rate is 0.88 KG/S.
- These values are intended as a guideline; actual measurements should be confirmed during the trial run.
Final Adjustments
- Before starting production, the control system comes pre-programmed with default concrete mix ratios.
- Depending on local concrete requirements and available materials, you may need to adjust the mix ratios accordingly.
- Always verify the final mix through production testing to ensure it meets your project’s specifications.
This guide provides a clear and concise outline of the steps required to install and set up your mobile concrete batch plants. Be sure to follow the instructions carefully to ensure safe operation and optimal performance. If you need further assistance, AIMIX offers full support with installation and training services.
Maintenance and Care of Mobile Concrete Batching Plant
How to maintain mobile concrete batching plants? To ensure the smooth operation and maximize the efficiency of the concrete portable batch plant for sale, regular maintenance and inspection are essential. The following maintenance tasks should be performed periodically. Let’s learn how often should a mobile concrete batching plant be maintained.
Pre-Operation Checklist (Before Each Use)
- Air Compressor: Check that the air compressor is operating at around 0.8 MPa.
- Water/Admixture Pumps: Check if the pipes are clear and not obstructed.
- Weighing Hopper: Verify cement hopper and discharge door are smooth.
- Mixer Blades: Inspect the mixer blades and the connection screws for tightness.
- Electrical System: Ensure all the components are secure and correct.
- Lubrication: Confirm adequate lubrication in all required points.
- Belt Alignment: Confirm that the belts are running straight without deviation.
Post-Operation Maintenance (After Each Shift)
- Cleaning: Clean the mixer, discharge doors, and other components of concrete residue. Use water to wash out any remaining concrete.
- Lubrication: Add lubrication oil to all necessary lubrication points.
- Winter Care: In freezing temperatures, drain any liquid from the water and admixture pipelines.
- Air Compressor: Release any air and water from the compressor tank.
- Power Off: After use, ensure all switches are in the “off” position and disconnect the main power supply.
Weekly Maintenance Checks
- Concrete Residue: Inspect the mixer drum for hardened concrete. Remove any residue if necessary.
- Air System: Examine the pneumatic system for air leaks, and ensure the cylinders operate reliably.
- Lubrication Check: Inspect and replace lubrication oil in the reduction gearbox if required.
- Water System: Verify that the water suction valve works properly.
- Electrical Components: Inspect the electrical components for damage and replace any faulty parts.
- Seal Check: Inspect shaft seals for leaks and ensure they are properly sealed.
Monthly Maintenance
- Follow Weekly Maintenance: Ensure all weekly maintenance tasks are completed.
- Screw Conveyor: Check for blockages or foreign objects inside the screw conveyor and remove them if necessary.
Annual Inspection and Overhaul
- Comprehensive Inspection: Perform all checks listed in the daily, weekly, and monthly maintenance tasks.
- Parts Replacement: Inspect and replace worn-out or damaged components. This includes parts such as belts, gears, and seals, if necessary.
By following these maintenance steps, you can keep the mobile concrete batching plant in good working condition, extend its service life, and ensure the production of high-quality concrete.
How to Operate a Mobile Concrete Batching Plant?
Want to get the best performance from your AIMIX mobile batching plant? Proper operation is the key. Many Indonesian contractors ask how to run the concrete mobile plant efficiently and avoid downtime. This quick guide shows you the essential steps—from startup to cleaning—so you can produce high-quality concrete smoothly on every job site.
Preparation: Setting Up for Success
- Move the portable batching plant for sale to a suitable location, ensuring the ground is level.
- Use the leveling legs to lift the equipment, ensuring the tires are slightly off the ground to stabilize the mobile plant concrete.
- Check and fill the aggregate bins (sand, gravel) with appropriate materials, ensuring they meet the requirements.
- Fill the cement silo and prepare the water tank and additive box.
Essential Equipment Check: Ensuring Optimal Performance
- Check the electrical components and connections to ensure the power supply is functioning properly.
- Ensure that the air compressor, mixer, and conveyors are in good condition.
- Check the lubrication points to ensure that all lubrication systems are working correctly.
Starting Up: Powering On for Efficient Production
- Turn on the main power switch from the control panel of the portable concrete mixing plants.
- Start the air compressor and check if the pressure gauge is working properly.
- Start the concrete mixer and verify that the blades and liners have the proper clearance and that the mixer rotates in the correct direction.
Mix Design Setup: Tailoring the Perfect Concrete Blend
- Input the required concrete mix proportions (sand, gravel, cement, water, additives) into the control panel.
- Check that the aggregate and cement weigh hoppers are zeroed; manually adjust if necessary.
- Enter the total production volume, ensuring the mix design is accurate.
Automatic Production Mode: Streamlining the Mixing Process
- Switch to automatic mode and start the production process.
- The system will automatically mix concrete according to the set proportions.
- Monitor the production process to ensure that all parameters remain within the normal range.
Post-Production Care: Cleaning for Longevity and Efficiency
- After production, immediately clean the mixer, conveyors, and other components to prevent concrete residue.
- Clean the cement weigh hopper and aggregate bins to ensure no leftover material remains in the equipment.
Safety Tips for Operating Mobile Concrete Batching Plants
Operating a mobile concrete batching plant safely is just as important as running it efficiently. For many Indonesian contractors, ensuring worker safety and avoiding equipment damage are top priorities. Here are 9 simple and practical safety tips to follow on any job site:
Don’t Stop the Mixer Mid-Run
If power fails, open the discharge door immediately to prevent concrete hardening inside.
Check Fasteners After Startup
After 1–2 shifts, inspect and tighten all bolts to avoid vibration or damage.
Test Controls Daily
Check all switches, buttons, lights, and sensors to ensure they’re working properly before use.
Maintain Proper Lubrication
Regularly oil reducers, motors, and compressors to keep the plant running smoothly.
Avoid Sudden Shutdown
Never stop the mixer suddenly. Release the mix quickly if the power cuts out.
Always Cut Power for Maintenance
Turn off the main power and assign a supervisor before starting repairs or cleaning.
Use One Control Mode at a Time
Don’t switch between manual and auto while running. Choose one mode and stick with it.
Follow Emergency Stop Protocol
Press the stop button if there’s a fault, shut down power, inspect, and restart only when safe.
Watch the Bin Lights
Green means you can load aggregates. Red means batching—do not feed during this time.
By following these rules, you’ll keep your AIMIX mobile batching plant safe, reliable, and ready for any job site across Indonesia.
FAQs About Mobile Concrete Batching Plants
Where can I buy a mobile concrete batching plant?
What is a mobile concrete batching plant?
What is the capacity of a mobile concrete batching plant?
How much does a mobile concrete batching plant cost?
What types of concrete can a mobile batching plant produce?
How can I maintain a mobile concrete batching plant in cold weather?
How long is the factory warranty for a mobile concrete batching plant?
How will the mobile batching plant be delivered to me?
Bring Concrete Production Right to Your Site!
Don’t let distance or delays hold you back. With AIMIX mobile concrete batching plants, you get fresh, consistent concrete exactly where and when you need it. Contact us today for a personalized quote and take the first step toward smoother, faster projects anywhere in Indonesia!
AJS25 portable batching plant with simple structure price?
Need a mobile batch plant that is equipped with mixing and scales
Our company is an andesite mining company,
and currently wants to do business development in the field of batching plants.
For that, please help with supplying equipment with a capacity of +/- 15,000 m3 per month.
I am interested in the mobile batch plant.
I need mor info about the product
Regards
Edua
I want to ask about the price and catalog of AJY35 mobile batching plant.
1. what is the price for a portable batching plant with a capacity of 25 m3 for 1 unit.
2. Is the portable batching plant with a capacity of 25 m3 equipped with aggregate scales?
3. Apart from the batching plant, does Amix Group have a mini capacity concrete pump product?
We ask for complete pictures of the parts of this mobile batching plant,
prices, explanations of the working system of the batching plant,
the area of moving land to make this plant and all information about it.
Dear Aimix
I am looking for a mobile mini mix/ mobile batching plant, Capacity for 25m3
Please kindly send me your quotation. Thank you.