Flexible Stone Crusher Plants – Perfect for Job Sites Anywhere
Easy to Move – 3-axle + skid base, ideal for tough sites
Mix Crusher Types – Jaw, cone, or impact — choose what fits best
Smart Remote Control – IOT control system with real-time tracking
Efficient & Affordable – Maximize Results, Minimize Spend
High Output, Low Power – Save energy, boost productivity
Easy to Maintain – Wear-resistant parts, fewer breakdowns
All-in-One Design – Feed, crush, screen — simple & cost-saving
Crusher Plants in Surabaya – Ready to Use Now
Local Stock Available – No wait, quick delivery across Indonesia
Fast Setup – Modular design, ready installation in 3 days
Local Support Team – From delivery to after-sales, all covered
Stone crusher plant adalah an equipment used to break big rocks(granite, andesite, etc.) into smaller stones used in roads, buildings, and other construction works. As a professional stone crusher plant manufacturer, we offer stone crusher plants that are easy to use, energy-saving, and ready for all types of projects in Indonesia.
🌍Stone Crusher Plants Are Trusted in 150+ Countries Including Indonesia
Thousands of customers have already chosen our stone crusher plants for their projects — from mining sites in Africa to construction works in Southeast Asia. In Indonesia too, our stone crusher machines are working steadily in places like Java, Kalimantan, and Sulawesi. Scroll down to see how these projects are using our stone crushers around the world.
30TPH Mini Portable Stone Crushing Unit for Crushing Marble
Raw Material: Marble
Location: in Balikpapan, Indonesia
Time: August, 2024
Application: Producing aggregate for house construction
Configuration: Jaw stone crusher machine, Simple Crawler Chassis, Vibrating Feeder
Customer Review: “The 30TPH mini mobile jaw crusher in Balikpapan has been perfect for our marble crushing needs. The aggregate crushing plant is compact, easy to move, and helps us produce quality aggregates for house construction!”
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200TPH Stationary Stone Crushing Plant for Crushing Limestone
Raw Material: Limestone
Location: in Tuban, Indonesia
Time: Dec, 2024
Application: Producing aggregate for selling
Configuration: Jaw crusher, Vibrating screen, Vibrating feeder, Belt conveyor
Customer Review: “The 200TPH stone crusher plant in Tuban has really improved our limestone production. It’s reliable, efficient, and has helped us increase our output, making it a smart investment!”
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80TPH Mobile Crushing Screening Plant for Crushing Volcanic Rocks
Raw Material: Limestone
Location: in the Philippines
Time: May 2024
Finished product (mm): 5-10, 10-20
Configuration: Vibrating feeder, Stone Crusher Cone, Vibrating screen etc.
Customer Review: “We’ve seen great results with the 80TPH stone crusher mobile crushing and screening plant in the Philippines. The rock crusher machine is perfect for crushing volcanic rocks and producing reliable, high-quality aggregates for our projects!”
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100TPH Mobile Stone Crusher Plant for Crushing Granite
Raw Material: Granite
Location: in West Java, Indonesia
Time: March 2025
Application: Produce Various Aggregates in Road Projects
Configuration: Jaw Crusher, Cone Crusher and Screener, Vibrating Feeder, PLC Control Box, etc.
Customer Review: “I really like the one-touch control system—it makes my work faster and easier every day. The remote monitoring lets me keep an eye on the machine anytime, so I can plan maintenance before problems happen. This helps us avoid downtime and keeps the project moving smoothly.”
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200TPH Crawler Granite Crusher Plant
Raw Material: Granite
Location: in Malaysia
Time: March 2024
Application: Producing aggregate for road construction
Configuration: Stone crusher jaw, screen, PLC control, etc.
Customer Review: “We are extremely satisfied with the 200TPH crawler portable stone crusher for sale in Malaysia. It efficiently crushes granite and helps us produce high-quality aggregates for road construction with ease and control!”
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After learning about some latest cases globally, it’s necessary to know the types of stone crushing plants for your decision. These jual mesin crusher batu can be categorized into two main type of stone crusher plant: stationary type and mobile type. Let’s delve into jenis stone crusher plants in the following!
Types of Stone Crusher Plants You Can Choose in Indonesia
When choosing a stone crusher plant for sale, the first question is usually: Do you need a fixed one or a mobile one? This makes a big difference for your project cost and how easy it is to move or install. Let’s learn about the two types of stone crusher plant layout in the following.
Mobile Stone Crusher Plant – For Flexible, Remote, or Moving Projects
If your project moves from place to place or is in remote or hard-to-reach areas like Kalimantan, Sulawesi, or Papua, a mobile crusher plant is better. It’s easy to transport and quick to set up without needing a concrete base. In Indonesia, mobile crusher plants are popular for mining in Kalimantan, road repairs in Java, and urban demolition projects.
Wheel-Type Mobile Small Jaw Crusher
- Stone Crusher Capacity: 5-60 T/H
- Maximum feeding size: ≤340mm
- Adjustable discharging size: 20-100mm
- Application: suitable for small to medium-scale projects
- Configuration: Jaw crusher, mobile chassis, diesel type engine, and feeding hopper
- Advantages: Budget-friendly, easy to move with diesel power, and quick to set up—perfect for small projects and remote locations.
Crawler-Type Mobile Small Jaw Crusher
- Capacity: 20-50 T/H
- Maximum feeding size: ≤340mm (model-dependent)
- Adjustable discharging size: 20-100mm
- Application: customizable for specific project requirements
- Configuration: Jaw crusher, vibrating feeder, crawler chassis, and diesel engine
- Advantages: Save fuel and reduce costs, move smoothly on rough terrain, handle various materials reliably, and are perfect for tough, remote locations.
Mobile Stone Jaw Crusher Plant
- Type: Tire/Crawler Type
- Capacity: 50-300 T/H
- Maximum feeding size: ≤700mm
- Adjustable discharging size: 3-250mm
- Raw Materials: rocks, limestone, granite, concrete waste, gold ore, iron ore, etc.
- Configuration: Jaw crusher, tire/crawler chassis, feeder and belt conveyor
- Advantages: Move easily—tires for city, tracks for rough ground. They crush hard stuff like granite well, save on transport and fuel, and are simple to use with low upkeep.
Mobile Stone Cone Crusher Plant
- Type: Tire/Crawler Type
- Capacity: 50-300 T/H
- Maximum feeding size: ≤650mm
- Adjustable discharging size: 3-180mm
- Raw Materials: Hard and ultra-hard stone: granite, basalt, cobblestone, etc.
- Configuration: Cone crusher, tire/crawler chassis, vibrating screen, feeder and belt conveyor
- Advantages: Easy to move—tires for smooth sites, tracks for rough ones. Saves on fuel and transport. Simple to use and tough enough for heavy jobs like roadwork and mining.
Mobile Impact Crusher Plant
- Type: Tire/Crawler Type
- Capacity: 50-500 T/H
- Maximum feeding size: ≤700mm
- Adjustable discharging size: 5-200mm
- Raw Materials: construction waste, such as concrete waste, slags, etc.
- Configuration: Impact crusher, tire/crawler chassis, feeder/vibrating screen
- Advantages: Tire & crawler mobility, on-site crushing saves costs, durable low maintenance, smart controls, IoT monitoring, heavy-duty rotor, dust reduction, energy-saving motor.
APY4-S 4-in-1 Mobile Combined Crusher Plant
- Type: Tire/Crawler Type
- Capacity: 50-400 T/H
- Maximum feeding size: ≤680mm
- Adjustable discharging size: 3-180mm
- Raw Materials: Hard & soft stone
- Configuration: Jaw+Cone Crusher/Jaw+Impact Stone Crusher, feeder and vibrating screen
- Advantages: All-in-one design, fast relocation, smart remote control, fuel-saving operation, flexible crusher setup, stable chassis, low-dust & low-maintenance system.
Stationary Stone Crusher Plant – For Long-Term, High-Capacity Projects
This type is fixed in one place and works well for long-term projects. It usually needs a solid foundation and can handle large volumes. Many big construction sites in Indonesia — like toll roads, bridges, and batching plants, or stone quarries in areas such as Java or Sumatra — use stationary crushers because they are stable and efficient.
Stationary Stone Crusher Plant Introduction
- Capacity: 30-1200TPH
- Maximum feeding size: ≤700mm
- Adjustable discharging size: 0-5mm/5-10mm/10-20mm/20-40mm etc and customized output size
- Model Type: Jaw/Cone/Impact/Compound
- Application: Quarry, Mining Ore, Construction Project
Stone Crusher Plant Stationary Advantages
- High Output: Ideal for toll roads, quarries, and batching plants in Java or Sumatra.
- Built to Last: Handles hard materials like andesite and basalt with low maintenance.
- Cost-Efficient: Perfect for fixed sites—lower transport cost, stable daily output.
- Flexible Output Sizes: From fine sand to coarse stones, meeting local project needs.
- Stable & Reliable: Suited for quarry, mining and infrastructure work across Indonesia.
Main Equipment in a Stone Crusher Plant for Efficient Crushing
What equipment is used in a stone crusher plant? A jual mesin stone crusher plant consists of several key bagian bagian mesin stone crusher pemecah batu that work together to turn large rocks into smaller, usable materials. Here’s a simple overview of the main stone crusher machinery used in these plants and you can quote for stone crusher machine price.
Jaw Crusher
- Types: APJ-E, APJ-V, APJ-X Series
- Capacity: 1-800t/h
- Max Feeding Size: ≤ 1000mm
- Output Size: 15-300mm
Cone Crusher
- Types: APC-M, APC-D, APC-Y, APC-C
- Capacity: 5-1200t/h
- Max Feeding Size: 10-350mm
- Output Size: 3-63mm
Impact Crusher
- Types:APF, APF-V, APF-H Series
- Capacity: 20-900t/h
- Max Feeding Size: ≤700mm
- Output Size: 5-180mm
Sand Making Machine
- Types:APV, APV-X Series
- Capacity: 60-750t/h
- Max Feeding Size: 30-65mm
- Output Size: 0-4.75mm
Sand Washing Machine
- Capacity: 15-150t/h
- Maximum input size(mm): ≤10 mm
- Efficient Cleaning & High Purity
Vibrating Feeder
- Capacity: 30-1200 t/h
- Maximum input size(mm): 400-1000
- Installation angle (°): -10
Stone Crusher Plant Solutions: Choosing the Right Capacity
Need the right stone crusher machine plant for your production needs? Whether it’s 10-50 TPH or 500+ TPH, we have the ideal crushing solution for your project. Check out some of our stone crushing lines below, and for a customized plan, we offer free consultations to meet your specific requirements. Contact us today!
Small Scale Stone Crusher Plant Solution
5-60TPH Mobile Small Jaw Crusher
- Capacity: 5-60TPH
- Chassis: Wheel Type
- Output Size: 20-100mm
- Feeding size: ≤340mm
- Raw Material: Granite, limestone, and concrete, etc
- Main Parts: Jaw crusher, mobile chassis, and feeding hopper
- Benefits: Ideal for village roads in Java, housing projects in Sumatra, or small-scale mining in Kalimantan & Papua—easy to move, fuel-efficient, and low maintenance.
50TPH Mesin Pemecah Batu Kali for Crushing Marble
- Capacity: 50TPH
- Model: Stationary Type
- Output Size: 0-20mm
- Feeding size: 0-400mm
- Raw Material: Marble/River stone
- Main Parts: APJ-5075E Jaw crusher + APC-75C Compound cone crusher + APG-0724Z Vibrating feeder + APS-1548Y3 Vibrating screen + Belt conveyor*7
- Benefits: Delivers high crushing capacity and stable performance — ideal for processing marble or river stone in Java and Sumatra with efficient output for local construction needs.
30-60TPH Mobile Impact Crusher for Recycling
- Capacity: 30-60TPH
- Output Size: 0-10mm
- Feeding size: ≤500mm
- Raw Material: Construction Waste
- Main Parts: APY3-1010F Mobile Impact Crusher (APF-1010H Impact Crusher + APG-3090W vibrating feeder + APS-1548Y Vibration Screen + Belt Conveyor)
- Benefits: Compact and efficient—perfect for recycling construction waste in urban areas like Jakarta or Surabaya, with easy setup and reliable 0–10mm output.
Medium Capacity Stone Crusher Plant Solution
60TPH Mobile Crusher Plant for Producing Aggregates
- Capacity: 60-100TPH
- Output Size: 0-5-12-22mm
- Feeding size: 500-600mm
- Raw Material: River stone
- Main Parts: APY4-57110S2 4-in-1 Mobile Crusher Plant(APJ-5070E Jaw Crusher/APC-110C Cone Crusher/APG-3090W Vibrating Feeder/Belt Conveyor/APS-1848Y4 Vibrating Screen)
- Benefits: Efficient crushing with multiple output sizes, perfect for river stone processing in Java and Sumatra, supporting concrete batching and construction projects with easy mobility.
75TPH Stationary Crusher Plant for Crushing Mountain Rocks
- Capacity: 75TPH
- Output Size: 0-7-13-17mm
- Feeding size: 40mm
- Raw Material: Mountain Rock(Gravel)
- Main Parts: APF-1210H Impact Crusher + APG-3896W vibrating feeder + APS-1860Y3 Vibration Screen + Belt Conveyor
- Benefits: Ideal for crushing mountain rocks in West Java or Sulawesi, with flexible output sizes and reliable performance for road and infrastructure projects.
80TPH Stationary Stone Crusher for Crushing Rocks
- Capacity: 80TPH
- Output Size: 0-10mm, 10-38mm, 38-76mm, above
- Feeding size: ≤425mm
- Raw Material: Rocks, like Granite
- Main Parts: APJ-5075E Jaw crusher + APC-110C Compound cone crusher + APG-3895W Vibrating feeder + APS-1848Y2 Vibrating screen + Belt conveyor*7
- Benefits: Optimized for granite crushing in regions like Java and Sumatra, offering reliable performance and multiple output sizes for high-demand construction projects.
High Capacity Stone Crusher Plant Solution
100TPH Mobile VSI Crusher Plant for Making Sand
- Capacity: 100-150TPH
- Output Size: ≤5mm
- Feeding size: ≤400mm
- Raw Material: Limestone
- Main Parts: APZS-2028 Mobile VSI Crusher Plant + APY3-1214F mobile impact crusher + Belt Conveyor + APG-3895W Vibrating Screen
- Benefits: High capacity and precise sand output, easy to move for projects in Java and Sumatra, ideal for large-scale limestone crushing with quick setup and flexible operation.
150TPH Mobile Jaw Crusher Plant for Crushing Basalt
- Capacity: 150-200TPH
- Output Size: 0-5-20-40-70mm
- Feeding size: ≤630mm
- Raw Material: Basalt
- Main Parts: APY2-7510J mobile jaw crusher + APY2-200M mobile cone crusher + Belt Conveyor
- Benefits: Powerful and efficient for crushing basalt in areas like West Java and Sumatra, offers flexible output sizes and easy mobility to fit various construction projects.
200TPH Stationary Mesin Penghancur Batu Emas for Crushing Gold Ore
- Capacity: 200TPH
- Output Size: 0-5mm
- Feeding size: ≤630mm
- Raw Material: Gold Ore
- Main Parts: APJ-7510E Jaw crusher + Simmons spring cone crusher + 7*screw conveyor + Hydraulic roller crusher + Vibrating screen + de-ironing seperator + VIBRATION FEEDER
- Benefits: High-kapasitas stone crusher and precise crushing for gold ore, ideal for mining sites in Kalimantan and Sulawesi, ensuring efficient and reliable large-scale operations.
Large Scale Stone Crusher Plant Solution
260TPH Mobile Stone Crushing Machine for Crushing Copper Ore
- Capacity: 260-300TPH
- Output Size: 0-20-50mm
- Feeding size: 0-720mm
- Raw Material: Copper ore
- Main Parts: APY2-110J mobile jaw crusher + APY2-400M mobile cone crusher + Belt Conveyors + APG-4913W Vibrating feeder + APS-2460Y2 Vibrating screen
- Benefits: High-capacity and flexible crushing for large copper ore mines in Kalimantan and Papua, with easy mobility and customizable output sizes to boost mining efficiency.
300TPH Mobile Jaw Crusher Plant for Crushing Ire Ore
- Capacity: 300TPH
- Output Size: 0-20-40-80mm
- Feeding size: ≤750mm
- Raw Material: Ire Ore
- Main Parts: APY2-110J Mobile Jaw crushing plant + APY2-440D mobile cone crusher + APG-4913W Vibrating feeder + APS-2460Y2 Vibrating screen
- Benefits: Powerful jaw and cone crushers with feeder and screen for smooth, high-capacity iron ore crushing. Perfect for mining sites in Kalimantan and Sulawesi with reliable on-site performance.
800TPH Limestone Crusher Plant for Crushing Limestone
- Capacity: 800TPH
- Output Size: 0-5mm/5-10mm/10-30mm/30-37.5mm/<75mm
- Feeding size: ≤720mm
- Raw Material: Limestone
- Main Parts: APJ-160V Jaw crusher + 2*APC-440D/3*APC-660D Single cylinder hydraulic cone crusher + 3*Vibrating feeder + 5*Vibrating screen + 17*Belt conveyor + 4*De-ironing seperator
- Benefits: High-capacity, reliable crushing plant ideal for limestone projects in Java and Sumatra. Offers flexible output sizes and stable performance for demanding construction and mining work.
Looking for a versatile and efficient crushing solution? Our mobile stone crushers are built for flexibility, allowing you to tackle any project with ease and save time on-site. Check out the detailed spesifikasi stone crusher plant below and find the ideal solution. Send us a message to know the harga stone crusher mobile or stationary.
How Much is A Stone Crusher Plant?
Want to know the harga mesin crusher batu? We provides stone crusher plants at competitive harga pemecah batu for the Indonesian market. Our price is transparent and designed to fit different projects. Stone crusher plant price ranges from range from $500,000 to $3 million. Below is the detailed daftar harga stone crusher plant for your reference.
| Products | Price Range |
|---|---|
| Jaw Crusher | $6,000-$235,800 |
| Cone Crusher | $23,000-$233,300 |
| Impact Crusher | $27,000-$72,300 |
| Sand Making Machine | $28,700-$83,500 |
| Mobile Crushing Plant | $550,000-$2,300,000 |
Is It Cheaper to Buy a Stone Crusher Plant Directly from the Manufacturer?
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Yes — especially in Indonesia, buying stone crusher plant near me directly from trusted suppliers like AIMIX can save both cost and hassle:
- No Markup from Agents or Traders: Local distributors in Indonesia often add high margins. Direct factory purchase avoids this and ensures a more competitive harga stone crusher.
- Custom Fit for Local Needs: You can get tailored solutions for specific conditions — like tropical climate, soft or hard batuan (e.g., andesit, granit), or limited road access.
- Better After-Sales Support: Manufacturers like AIMIX provide direct spare parts, on-site setup guidance, and WhatsApp-based service, which is crucial in remote areas like Sulawesi or Kalimantan.
- Faster Delivery from Overseas Warehouse or Port Coordination: Some direct suppliers offer quicker delivery via Jakarta, Surabaya, or Batam entry points, reducing lead time.
Buying direct = better price, better fit, and better long-term value for your proyek crushing in Indonesia.
Factors That Affect Stone Crusher Plant Price in Indonesia
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When determining the price of a stone crusher plant in Indonesia, several factors influence the overall cost:
- Capacity: A higher processing capacity (tons per hour) means larger components, leading to a higher harga stone crusher kapasitas besar. Larger plants are typically more expensive but are more efficient for high-volume projects.
- Technology and Features: Advanced features like automation, eco-friendly technologies, and energy efficiency (such as low fuel consumption) may raise the price of alat pemecah batu gunung, but they reduce operational costs in the long term.
- Brand Reputation: Well-known brands like AIMIX provide reliable crusher machine for stone with strong after-sales support, but their harga mesin stone crusher adalah higher because of their proven quality and customer service.
- Location and Shipping: Delivery costs, including port fees at Jakarta or Surabaya, and installation, especially for large-scale plants in remote areas like Papua or Kalimantan, can add to the harga mesin penghancur batu.
- Customization: Custom-built solutions to handle unique materials or meet specific project requirements (like adapting to Indonesia’s wet or tropical climate) will increase costs compared to standard models.
How to Get the Best Price for Your Stone Crushing Plant in Indonesia
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To secure the most competitive harga crusher pemecah batu in Indonesia, consider the following smart strategies:
- Compare Multiple Offers (Bandingkan Penawaran): Request quotes from several suppliers — both local and international. This helps you understand the real market harga mesin pemecah batu and avoid being overcharged by local agents.
- Negotiate Based on Project Scale: Especially in Indonesia, many stone crusher machine manufacturers — including AIMIX — are open to diskon or cicilan fleksibel, particularly for repeat orders or larger projects like toll road or housing development.
- Bulk Purchase = Lower Harga per Unit: If your project involves multiple crushing sites (e.g., in Java and Kalimantan), buying 2–3 units at once can significantly reduce per-unit costs, especially when shipping is combined.
- Buy Directly from the Manufacturer: Avoid paying extra margins to local middlemen. Buying straight from a trusted pabrik mesin pemecah batu gunung like AIMIX ensures a better deal, customized support, and fast spare part service via Jakarta or Surabaya.
- Check for Local Support & Stock: Some suppliers offer local warehouses, installation teams, or in-country service — reducing downtime and logistics costs in places like Sulawesi or Sumatra.
How to Reduce Costs When Buying Stone Crusher Plants
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Looking to save money on your jual stone crusher mesin pemecah batu kerikil? Here are smart ways to cut costs without compromising quality:
- Match Capacity to Your Real Needs: Avoid overspending on machines that exceed your actual production goals. For example, a 30–50TPH unit may be enough for village road or small-scale quarry work in areas like Lampung or NTT.
- Buy in Bulk for Bigger Projects: If you’re working on multi-location or government infrastructure projects (e.g., in Java and Sumatra), purchasing multiple mesin pecah batu units at once can unlock bulk discounts and save on shipping.
- Take Advantage of Supplier Promotions: Stone crusher manufacturers like AIMIX often provide seasonal deals, especially around holidays or trade shows. Ask for updated daftar harga mesin pemecah batu besar Surabaya or Jakarta-based warehouse pricing.
- Consider Certified Used Equipment: Trusted suppliers may offer second-hand machine stone crushers for sale that are fully refurbished and field-tested — a good option for budget-conscious buyers in regions like Kalimantan or Sulawesi.
- Cut Logistics Costs: Choosing stone crushing machines that’s compact and easy to transport (like a mobile unit) can help reduce delivery and relocation costs, especially across islands.
Cost vs. Quality: How to Find the Best Value for Your Money
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When purchasing stone crushing plants, it’s essential to balance cost with quality to ensure long-term value:
- Quality Assurance: While lower harga stone crusher Indonesia may seem attractive initially, they often lack durability or reliable after-sales support. A slightly higher investment can save you on frequent repairs, especially in challenging climates like those in Kalimantan or Papua where equipment wear is common.
- Efficiency: A high-quality stone crusher mesin consumes less fuel and requires minimal maintenance, ultimately reducing your operational costs. Efficient machines are crucial for large-scale infrastructure projects in Indonesia’s rural areas where fuel and service costs can be significant.
- Warranty & After-Sales Support: Choose a supplier who offers comprehensive garansi and ongoing support. Brands like AIMIX provide extensive warranties, spare parts availability in Jakarta or Surabaya, and on-site technical service, ensuring peace of mind for long-term investments.
Hidden Costs in Stone Cresar Plant Purchase and How to Avoid Them
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When buying a stone crusher machine for sale, don’t just look at the upfront price — be aware of hidden costs that can quickly add up:
- Shipping & Delivery Fees: Transporting large mesin penghalus batu across islands (e.g., from Java to Kalimantan or Papua) can be expensive. Always confirm whether the quoted mobile stone crusher price includes CIF to your nearest port (like Surabaya, Balikpapan, or Makassar).
- Installation & Setup Costs: Some suppliers charge extra for onsite commissioning. Be sure to ask if services like foundation guidance, assembly, and trial run are included.
- Spare Parts & Maintenance: Long-term use requires reliable suku cadang (spare parts). If the brand doesn’t offer parts stock in Indonesia, downtime and costs will increase. Always confirm local availability or service network.
- Fuel & Electricity Usage: A stone crusher dijual that seems cheap but consumes more fuel or power will cost more in daily operations — especially important in areas with limited power supply or high fuel costs like Sulawesi or rural Sumatra.
At AIMIX, we provide transparent, all-in pricing — no surprise charges. From pre-sale consultation to after-sale support, our Indonesia-focused team ensures you receive a cost-effective, dependable crushing solution tailored to your project.
Regular Stones Are Crushed by a Stone Crusher Plant
A stone crusher plant can handle many types of rocks and minerals commonly found in Indonesia—such as gold ore, iron ore, copper ore, bauxite, lithium, chrome ore, andesite, cobble, basalt, marble, limestone, and granite. These materials are crushed into different sizes to be used in construction, mining, road building, and even sand production.
Big and tough rocks like gold ore, iron ore, granite, and limestone usually go through a jaw crusher first. This is the primary crusher, which breaks down large stones into smaller pieces.
After that, harder materials like granite, copper ore, and iron ore are sent to a cone crusher for further crushing. This makes the stones even smaller and more uniform.
For materials like basalt, cobble, and limestone—especially when finer sizes are needed—an impact stone crusher is used. This helps shape the stones and get clean, consistent results.
Finally, if you need fine sand or small aggregates, materials like cobble and limestone go through a sand making machine to produce high-quality sand—perfect for concrete and asphalt.
Recommended Crusher Plant Configurations for Different Materials
Choosing the right crusher configurations depends on your raw materials and end product size. No matter your material or project size, we can help you choose the right crushing configurations that fits your needs in Indonesia. Here are some common configurations based on project needs in Indonesia:
| Material Type | Common Sources in Indonesia | Recommended Machines | Main Local Applications |
|---|---|---|---|
| Hard & Big Rocks | Granite (Sumatra), Basalt (Java), Andesite (Lampung, Papua) | - Jaw Crusher (Primary) - Cone Crusher (Secondary) - Vibrating Screen (Optional) | Mining, road building, bridges, dam projects |
| Medium-Hard Stones | Limestone (Aceh, Central Java), Bauxite (Kalimantan), Marble | - Jaw Crusher (Primary) - Impact Crusher (Secondary) - Vibrating Feeder & Screen | Concrete production, housing, highways |
| For Fine Sand Production | River Stone, Cobble (South Sulawesi, Banten), Limestone | - Jaw Crusher (Primary) - Impact/Cone Crusher (Secondary) - Sand Making Machine - Sand Washer (Optional) | Ready-mix concrete, asphalt plants, manufactured sand |
| Mining & Ore Crushing | Gold (Papua), Iron (Kalimantan), Copper (Sulawesi), Nickel, Chrome | - Jaw Crusher (Primary) - Cone Crusher (Secondary) - Fine Crusher (Optional) | Ore processing, metallurgy, mineral separation |
Crushed Stones and Stone Crushing Equipment Market Overview 2025
In Indonesia, the demand for crushed stone keeps rising in road building, mining, and infrastructure. Let’s take a quick look at the market trends and how the right crusher plant can support your project goals in 2025.
Crushed Stones Market Growth & Forecast
The global crushed stones market is experiencing steady growth, with market value projected to rise from $4.45 billion in 2024 to $4.83 billion in 2025, reflecting an 8.4% CAGR. In Indonesia, demand is driven by toll roads, railways, and urban projects in Java, Sumatra, and Kalimantan. Crushed stone is widely used in concrete, road base, and housing, with digital sourcing and green construction on the rise.
Key Market Trends
- Increased use of crushed stone in landscaping and eco-friendly construction.
- Growth of e-commerce and digital platforms for aggregate trade.
- Expansion into remote provinces (e.g., Papua, Maluku) through strategic partnerships.
- Innovations in aggregate product development for enhanced performance.(Source from: Business Research Company)
Stone Crushing Equipment Market Growth & Trends
The stone crusher equipment market, valued at $7.38 billion in 2024, is expected to expand at an 8.6% CAGR, reaching $14.28 billion by 2032. In Indonesia, this growth is fueled by infrastructure projects like toll roads, ports, and mining expansions across Java, Kalimantan, and Sulawesi. (Source from: Maximize Market Research)
Major Market Drivers
- Surging Infrastructure Projects: Surge in road and bridge construction (e.g., Trans-Sumatra & IKN projects).
- Technological Advancements: Adoption of stone crusher portable, automation, and energy-efficient designs.
- Sustainability Focus: Development of eco-friendly crushing technologies to reduce environmental impact.
- Emerging Markets Demand: Strong investment in emerging regions like Papua & Eastern Indonesia.
Therefore, you can know the answer about the question”Is Stone Crusher Plant Investment A Profitable Business?”. It’s true!
How to Start a Stone Crusher Plant Business?
Starting a stone crusher plant business can be profitable, especially with growing demand from infrastructure, housing, and mining projects. Here’s how to begin:
Study the Local Market
Identify demand in areas like Java, Sumatra, or Kalimantan. Understand the materials needed (e.g., andesit, granit, batu kapur).
Create a Business Plan
Calculate investment (land, machines, izin tambang), forecast ROI, and set pricing strategies for your target region.
Choose a Strategic Location
Set up near raw materials and access roads to reduce hauling costs — for example, near quarries or rivers in rural districts.
Obtain Licenses and Permits
Apply for IUP operasi produksi, izin lingkungan, and safety permits through local Dinas ESDM or OSS system.
Invest in Reliable Equipment
Buy high-quality stone crusher machines (jaw, cone, or impact), conveyors, and vibrating screens from trusted suppliers with support Indonesia.
Build a Skilled Team
Hire experienced operators and a teknisi for daily maintenance — especially important in remote areas.
Promote Your Usaha Stone Crusher
Use WhatsApp, Facebook, Tokopedia, and direct outreach to contractors, BUMDes, or government project tenders.
Follow Regulations
Always comply with Indonesia’s environmental and mining laws to prevent costly shutdowns, penalties, or legal problems.
Plan for Growth
Gradually expand your operations by adopting advanced crushing technology and exploring new markets to increase profitability.
Therefore, starting a quarry stone crusher plant requires market research, good planning, and the right stone creaser machine. With the help of AIMIX, you can build a profitable and sustainable machine stone crusher business.
Check Out Stone Crushers Working on Real Indonesian Projects!
Take a look at these stone crusher videos showing our best stone crushers hard at work across Indonesia. You’ll see how quick and simple the setup is, how smoothly everything runs, and the great quality stone they produce. Watching these stone crusher Youtube videos will give you a clear idea of how our jual mesin pemecah batu kerikil performs on the job—just like it would for your project.
How Does A Stone Crusher Plant Work? – A Stone’s Journey
Cara kerja mesin penghancur batu? Have you ever wondered what happens to a big rock before it becomes the gravel under your feet or the foundation of a road? Join me on the journey of a stone as it travels through the crushing plant — from a giant chunk resting quietly to a perfectly sized piece ready to build Indonesia’s future.
Material Feeding (Silo & Feeder)
I begin my adventure resting inside a giant silo. Soon, a careful feeder picks me up and spreads me out evenly, sending me on my way to the first crusher.
Primary Crushing (Jaw Crusher)
Next, I meet the jaw primary stone crusher — like a giant mouth that bites me into smaller pieces. It’s a rough but necessary step to get me ready.
Conveying (Belt Conveyor)
I’m then carried smoothly on a belt conveyor, gliding like on a moving walkway to the next crusher stone crusher quarry without any jolts.
Secondary Crushing (Impact or Cone Crusher)
The impact or cone stone crusher treats me tougher but with care, breaking me down even more to become fine and ready.
Screening (Vibrating Screen)
At the vibrating screen, I’m sorted by size. If I’m perfect, I move forward happily. If I’m still too big, I get another chance and go back for more crushing.
Final Product
Finally, I arrive as a finished product, proud to help build roads, bridges, and homes across Indonesia.
Mobile or Stationary Type: What You Should Choose?
When choosing a crusher batu, think about your project’s needs. If you have a large, fixed site like a quarry in Sumatra or a mine in Kalimantan, a stationary crusher is a great choice for steady, high-volume work. But if you’re working on smaller, temporary projects in places like Java or Sulawesi, a mobile crusher stone offers more flexibility and easy movement. Check out the table below to find out which crusher plant suits your needs.
| Criteria | Stationary Type Crusher Plant | Mobile Type Crusher Plant |
|---|---|---|
| Best for | Long-term, high-volume production Large mining or quarry sites | Temporary or moving projects Urban construction and recycling |
| Typical Locations | Kalimantan (coal, metal mines) Sumatra (large quarries) Papua | Java (urban projects) Jakarta, Surabaya (waste recycling) Sulawesi (scattered aggregates) |
| Mobility | Fixed installation | Can be moved easily between sites |
| Setup Time | Longer initial setup | Quick to deploy and relocate |
| Production Capacity | Higher capacity, stable for continuous operation | Medium capacity, flexible for smaller batches |
| Space Requirement | Requires large, permanent site | Suitable for limited or changing space |
| Operation Focus | Maximize output, consistent shape and quality | Reduce transport costs, crush on-site |
| Maintenance | Easier to maintain with full infrastructure access | Needs mobile-ready servicing, but easy access for daily checks |
Not sure which one to choose? Just contact us — we offer free advice and customized solutions based on your project in Indonesia. We’re happy to help!
Stone Crushing Plant FAQs
How to Maintain A Stone Crushing Plant?
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Proper maintenance keeps your stone crush plant running smoothly — and helps avoid costly downtime, especially in Indonesia’s humid and dusty environments. Here’s what to focus on:
- Daily Inspections: Before starting work, check belts, bearings, and motors. In places like Kalimantan or Papua where dust is heavy, spotting early wear can save major repairs.
- Timely Lubrication: Follow the recommended oiling schedule from your supplier (like AIMIX). Good lubrication is key in hot, humid regions like Sumatra or Sulawesi.
- Keep It Clean: Remove dirt and debris around the crusher stone. Buildup can cause blockages and reduce efficiency — especially in rainy-season jobsites.
- Replace Worn Parts in Time: Jaw plates, hammers, and screens wear out with time. Keep spares ready, especially if you’re far from a major city like Jakarta or Surabaya.
- Check Electrical Systems: Humidity and rain can cause wiring issues. Regularly check control panels and cabling to prevent breakdowns in remote areas.
A well-maintained batu crusher plant = stable output, lower costs, and longer machine life — vital for success in Indonesia’s diverse work sites.
How to Operate A Stone Crushing Plant Safely?
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Working around heavy crushing equipment can be risky — especially on busy or remote project sites. Here’s how to keep your team safe and your plant running smoothly:
- Train Your Team: All operators must be trained — not just in how to run the machines, but how to handle breakdowns, power cuts, or sudden blockages. This is crucial on sites in remote areas like Papua or Kalimantan.
- Always Wear Safety Gear: Helmets, gloves, safety glasses, and earplugs are a must. In dusty or noisy places like quarries, protection helps avoid long-term health problems.
- Use Clear Communication: Radios or hand signals help avoid confusion during loading, crushing, and moving. Especially important on noisy sites or when multiple machines are running.
- Check Emergency Stop Buttons: Emergency stop systems should be tested regularly and easy to reach. In case of jammed material or machine failure, this can prevent injury.
- Cover All Moving Parts: Make sure belts, pulleys, and rotating parts are properly guarded. It only takes one second for a serious accident — prevention is key.
Safe operation means fewer delays, less downtime, and a safer work environment — a smart move for any usaha pemecah batu in Indonesia.
What should I Check Daily in the Stone Crusher Plant?
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To keep your plant running smoothly and safely every day, inspect these key points:
- Belts and Conveyors: Make sure they are properly aligned and running smoothly—misalignment can cause downtime, especially in dusty Indonesian sites.
- Lubrication: Check oil and grease levels on moving parts to avoid wear, especially important in humid areas like Sumatra or Kalimantan.
- Electrical Connections: Inspect wiring and control panels for loose or damaged parts—rain and humidity can cause issues.
- Safety Equipment: Test emergency stops, guards, and protective devices to ensure they work perfectly.
- Unusual Noises or Vibrations: Listen carefully—strange sounds or shakes can signal early machine problems before breakdowns occur.
Doing these quick daily checks helps avoid costly repairs and keeps your crushing plant efficient and safe in Indonesia’s tough conditions.
How often Should I Replace Parts of Stone Crusher Plant?
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Parts replacement depends on how much and how hard your machine works. In busy projects—like mining in Kalimantan or road building in Java—you’ll need to check and replace parts more often to keep performance steady.
- Jaw Plates, Cones, and Screens: These wear out fastest. Inspect them regularly and replace as soon as you notice significant wear or cracks.
- High-Use Plants: For crushers stone running daily at full capacity, expect to replace key parts every few months.
- Lower-Use or Seasonal Plants: If usage is lighter, parts may last longer, but still check every 6 months to avoid surprises.
Regular monitoring and timely replacement save you from costly breakdowns and downtime in Indonesia’s demanding work environments.
How can I Reduce Downtime in A Stone Crushing Plant?
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Minimizing downtime keeps your project on schedule and costs under control. Here’s how:
- Keep Essential Spare Parts Ready: Stock key parts like jaw plates, belts, and bearings locally, especially if you’re working far from big cities like Jakarta or Surabaya. This avoids long wait times for replacements.
- Train Your Team: Equip your operators and technicians with basic repair skills. In remote areas like Kalimantan or Papua, quick fixes on-site can save days of downtime.
- Follow a Maintenance Schedule: Stick to regular inspections and servicing recommended by your stone crusher suppliers (e.g., AIMIX). Preventive care helps catch issues before they become big problems.
By preparing ahead and empowering your team, you’ll keep your mesin crusher pemecah batu running smoothly across Indonesia’s diverse and challenging sites.
Become an Agent in Indonesia — Grow Your Business with Us!
If you want to expand your income and work with trusted construction equipment, AIMIX invites you to join our agent network in Indonesia. Here’s why this opportunity is great for you:
Local Support, Global Quality: Offer high-quality crushers stone with our trusted technology and service tailored for Indonesia’s market.
High Demand: With Indonesia’s growing infrastructure projects, there’s always a need for reliable equipment, from cities like Jakarta to remote areas like Papua.
Competitive Pricing: Get attractive pricing and flexible terms to help your business grow quickly.
Training & Marketing Support: We provide training and materials to help you confidently promote our products.
Strong Partnership: Enjoy reliable supply, spare parts, and local service to keep your customers happy.
Ready to join a growing network that understands Indonesia’s unique needs? Contact us now and start building your success with AIMIX!
Get in Touch with Us: Let’s Make Your Project a Success!
If you’re in the market for a stone crushing plant, We are here to help! Feel free to reach out to us by leaving your message about jual stone crusher plant in the form below. AIMIX Indonesia promises to respond within 24 hours. Get your China stone crusher harga today!
