A concrete batching plant is crucial in construction to produce concrete for building projects. However, people often grasp concrete production superficially, lacking a profound comprehension of its complexities. How does the concrete batching plant work? The working principle coordinates various parts to guarantee the concrete output meets quality standards. This article will show how a concrete mixing plant works, so let’s learn together!
The system includes aggregate storage hopper, metering hopper, and belt conveyor for accurate proportioning.
It transfers aggregate from flat belt to storage hopper; a steep belt conveyor can save space.
It has a precise manipulator and microcomputer system for monitoring and controlling the mixing process.
Including measuring equipment for aggregate, cement, fly ash and water, etc. to ensure the accuracy of concrete batching.
Adopts forced mixer to ensure uniform concrete mixing.
Provide gas control for each branch circuit to ensure the normal operation of each part.
Including cement silo, fly ash silo and screw conveyor to ensure the storage and supply of powder.
Therefore, all the components play an important part in the inner works of a beton batching plant. Now that we know the function and komponen batching plant, let’s learn more about how a batching plant works next!
Concrete plant is the equipment used to produce concrete, and the working principles in the concrete batching plant involves a number of links, including aggregate batching, powder metering, mixing, conveying and so on. There is the batch plant working principle of a mixer batching plant in detail below.
Aggregate storage hoppers are usually provided in concrete batching plants for storing aggregates. Each hopper contains a metering hopper to measure aggregate weight precisely. Sensors and devices monitor the hopper to maintain measurement accuracy.
The measured aggregate is discharged from the metering hopper onto a flat belt. The flat belt is a common conveying equipment, which conveys the aggregate from the metering hopper to the inclined belt conveyor by driving the belt to run.
Aggregate is conveyed to the inclined belt conveyor through the flat belt. The inclined belt conveyor is an inclined conveyor that transports the aggregate from below to the aggregate storage hopper above. The operation of the inclined belt conveyor ensures smooth transportation of the aggregate between different heights.
The aggregate hopper on the concrete plants’ roof stores measured aggregate. Once the aggregates are in the hopper, they are ready for further processing, such as being fed into the mixer for mixing.
Through the above steps, the batching plant indonesia can realize the accurate measurement and smooth delivery of aggregates, which lays a reliable foundation for the subsequent mixing work.
Through the above steps, the batching plant di indonesia is able to realize the accurate measurement and smooth delivery of raw materials such as powder, water and admixture, which provides a reliable guarantee of raw materials for the subsequent mixing and stirring work.
Before starting the batching process, it is necessary to make sure that the mixer is in proper working condition and that the hoppers for the various raw materials are ready and accurately measured according to the pre-set ratios.
according to the pre-set proportion and feeding order, put the raw materials such as aggregate, cement, fly ash, water and additives into the mixer in sequence. Usually, the feeding order is according to the sequence of aggregate, cement, fly ash, water and additives to ensure the homogeneity and stability of mixing.
Control the raw material feeding speed based on mixer condition and production needs during feeding. Variations in feeding speed impact mixing and production; thus, adjust and control it appropriately.
Constantly monitor multiple raw material feedings for accuracy and stability during the feeding process. Monitoring equipment and control system quickly address feeding issues to maintain production.
When all the raw materials are finished feeding, the feeding process can be ended. At this time, the concrete mixer mixes raw materials into concrete paste for the next work cycle.
Through the above steps, the feeding process can ensure that all kinds of raw materials are put into the mixer according to the precise proportion. Besides, it supplies quality raw materials for mixing, ensuring smooth production and stable concrete quality.
Prior to mixing, the operator verifies mixer functionality by starting it. A mixer is a machine with agitators or mixing blades for blending raw materials.
Different raw materials are measured, conveyed, and placed in the mixer as per prescribed ratios. The feeding process needs precise control of sequence and speed to maintain mixing uniformity and stability.
Once all the raw materials are put into the mixer, the mixer starts to mix. The agitator or mixing blades spin, blending raw materials to create a uniform concrete paste. The mixing process usually takes a certain amount of time to ensure that the mix is adequate and homogeneous.
During mixing, operators monitor quality in real time using monitoring equipment and control systems. They monitor concrete indicators and adjust mixer settings promptly for stable mixing quality.
When mixing meets time or uniformity targets, the operator stops the mixer to end the process. At this time, the formed concrete slurry can be unloaded for subsequent construction or other uses.
By mixing raw materials thoroughly, the process creates a stable concrete paste, forming a reliable foundation for concrete product production.
Following these steps ensures smooth discharge of mixed concrete from the mixer. Therefore, it provides a reliable raw material base for subsequent transportation or use.
AIMIX, a professional manufacturer, provides both stationary and mobile concrete batching plants. Below are the main product and service features offered by AIMIX.
In the following, there are these concrete batching plant specifications. Then you can learn more about them and choose your suitable products here.
| Model | Belt type | |||
|---|---|---|---|---|
| AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
| Model | Belt Type | ||
|---|---|---|---|
| AJY-25 | AJY-35 | AJY-50 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72 | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Kind of Aggregate | 3/4/2002 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
| Model | Bucket type | |||
|---|---|---|---|---|
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 3/4/2002 | 3/4/2002 | 3/4/2002 | 3/4/2002 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
All in all, we, as a professional batching plant manufacturer, offers high-quality products and services for diverse engineering projects. Contact us today to make your concrete production more efficient and reliable! Whether you need a stationary concrete mix plant or a mobile concrete mixing plant, AIMIX has you covered. Various models are available to suit projects of any size, ensuring a solution for everyone.
AIMIX concrete mixing plants deliver exceptional quality through advanced manufacturing and premium materials, ensuring lasting performance and durability. What’s more, we provide comprehensive after-sales services for your production, including installation, training, technical support, and spare parts supply.
Contact us today and let our professional team customize the optimal solution for you! No matter where you are, we can provide you with timely and efficient service. Act now to get concrete batching plant prices, let us work together to create a better future!